I'm very pleased to report that I purchased an "overrun" of 1/2" thick 60 durometer EPDM today from a company called
BRP -- a 2' x 3' sheet that will allow me to cut out about 164 individual 1 1/2" x 3 1/2" pucks. I was
very pleased with the price (about US$70 plus ground shippping, billed to credit card) and especially happy that I didn't have to meet a minimum, since it was essentially a left-over piece. You can check out their
"hopefully current" inventory of overrun stock - type "60D EPDM" in the "Part Number or Description" field to see what's available in 60 durometer EPDM. If you see something you like, you have to actually call them to make your purchase.
I made a
very preliminary puck placement layout (below) that calls for 157 pucks. The spacing varies from about 10" to 20" apart, including diagonal, with closer spacing around the perimeter (walls).
I'm hoping that based on my final weight calculations that I'll revise the puck layout by actually
removing legs/pucks rather than adding them. The most important thing I've learned here is that
overloading pucks is almost as bad as underloading pucks, so it all comes down to accurate weights and measures. I'm accounting for this on a wild spreadsheet, and I'll post it when I'm done so that everyone has the benefit of my methods, and so I can blame y'all if something goes wrong.
;)
And now, questions for Professor Knightfly...
:?: So that I'm clear, we are looking for, ideally, 10%
deflection, not 10%
of the total deflectability (I just made up that word - do you like it?)... Right?
I had initially misunderstood that. In other words, the material cannot deflect 100% because that would mean it would disappear; the maximum deflection is, I assume, somewhere around 40%-60%. Thus, it's the amount it compresses
as a ratio of its total thickness, NOT a ratio of it's total compression span. Is that right?
Assuming that's the case, then I'm thinking that I
won't need the super high tech testing method that we discussed privately after all. I could probably just get two pucks on a flat surface, place a stiff board across them, and insert a wafer that is 90% of 1/2" (i.e., 9/20" -- I'm thinking of a piece of 7/16" plastic or acrylic, with maybe a couple of sheets of paper added to it), shining a light behind it, then stacking weights on the board until the light disappears (touchdown on the wafer)... Then dividing the weights plus the board weight in half to determine the final ideal weight "per puck." Makes sense?
:?
How much testing weight should I
plan to need to put on it? (I'll likely need to borrow the weights from someone.)
Or would you rather see me do the high tech test, since I saved so much dough on the rubber?
;) ;) 8)Image not preserved: pucks.jpg