Time for a bezel update. Before I start that, Stuart, I'm hoping you'll have a chance to review my most recent REW test (with new, improved descriptive names
Ok--on to the bezels....
First, I made templates using luan (cheap, 3/16" plywood) which I ripped into strips, temporarily stapled to my sub-bezel, and hot-glued together:
Then I clamped the templates to the back side of my 3/4" maple plywood and traced the pattern:
Using my circular saw and a fence clamped to the plywood, I cut the bezel from the back side, thereby avoiding having any splintering on the finished face of the bezel. To finish the cuts from the back side, I used a Japanese hand saw. Next, I created my top speaker vents, using three holes as a guide:
I prepared my sub-bezel by stapling black cloth over the vents:
...and then applying construction adhesive, before using trim-head screws to fasten the bezel in place. The screws down the center are visible in the pictures; there are also screws that are difficult to see along both sides. I was quite generous with the construction adhesive--I will never be able to pull the bezels off in one piece!
I decided when designing the bezels that I would have a removable frame that surrounds the speaker, enabling me the remove the speaker for adjustments/repairs, etc, without having to remove the entire bezel. If I didn't have Adams (with their unusual shape) for monitors, I wouldn't have approached it this way, but I feel this is the best solution for me.
Here is the rough speaker frame, from the back. I used a router to rough it in:
And here it is after I smoothed it out:
Finally, here's what the bezels look like (almost) finished. I'm planning to attach a 1/4" strip of walnut around the speaker frame (where there is a visible gap) to give it a bit of an accent:
So that's where I'm at presently. I have purchased some black fabric for behind my slats, and I've been reading up on the subject of slats. At this point, I'm leaning toward a broadband design, with 2", 3", and 4" slats and perhaps 1/8", 1/4", and 3/8" slots, but I find the more I read on this subject, the less I feel I know. Any guidance on slats for my particular room is much appreciated!
Thank You!!
Mark