Hi Everyone:
I've been researching and formulating design ideas for a recording studio in my basement for a few months now; using Rod's book and this forum as my main sources.
I have created a PDF document in order share the design with friends and family that can be found here: http://home.cogeco.ca/~sjager/studio.pdf You may wish to check that out for more pictures and additional details.
Where I'm At in the Process:
So far I've just been reasearching and playing around with different designs. I'm hoping to get some good advice from friends and you folks. From what I've read so far in this forum and Rod's book compared to other sources I've checked out, you are the best. I have yet to buy any materials or start construction.
My Goals:
Since the age of 14 I’ve been in and out of prog rock and indie bands as both a guitarist and a bassist. Now at 25 years of age, I’ve also taken a liking to the drums. I have a brand new set of Tama’s that drive my wife nuts. In my days as a high school/university student, I took part in many struggles to record a decent sounding demo track or two with my band. Although the demos have progressed in quality over the years, I have yet to record anything that sounds near professional. By building a home recording studio I hope construct a space to jam in a 3-4 piece band without disturbing my wife too much in the room above, and a place for myself and friends of mine to record quality tunes.
Since I plan to record friends, I want to keep the Live Room and Control Room separate. I’m also not ruling out the possibility of small time commercial endeavors with independent artists or gigs for film soundtrack material.
Room Objectives:
Live Room
- - I would like the room to act as a practice space for up to 4
musicians, 2 guitarists/vocalists, a bassist/vocalist and a drummer. Thus
the room should be able to fit 4 people, at set of drums, 3 guitar/bass
amplifiers, 3 guitars, 3 vocal stands, a power amp, power amp speakers
approximately 200-300 watts per channel, mics and stands for recording
live off the floor, and post-construction room treatments.
- I don’t want to be able to hear any of the noises present in my basement
(see chart below) in my recordings.
- I would be happy if I could keep live room sound from exceeding 50 dBc
across the audible spectrum in my living room (the room above the Live
Room). See the "Noisy Musician chart below".
- I would like to be able to have visual contact with folks in the Live Room
while I’m in the Control Room.
- I would like to utilize the existing HVAC system in both rooms without
jeopardizing my sound isolation.
- - Maintain decent stereo imaging.
- Keep the noises present in the basement as low as possible (<50 dBc
peak)
- Keep noise from the Live Room to a minimum (<60 dBc peak?)
- Maintain some natural light and have access to fresh air in the room.
- Have visual contact (through a window) with the band/individual I’m
recording.
- Isolate my recording gear from electrical transients; especially those
caused by the fridge, washer/dryer, furnace and dishwasher if necessary.
External image, not preserved — original: http://home.cogeco.ca/~sjager/House-web1.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/House-web2.jpg
I am proposing to build my studio in the basement, with the Live Room next to my neighbor (10’ away) and the rear concrete wall facing another neighbor (50’ away). The Control Room will follow the remaining rear concrete wall, that has 1 small above grade window, and the left concrete wall facing the street that also has an identical small above grade window. Approximately 6' of my 7' 4" foundation walls are underground.
I have a combination A/C and heating system which is routed through my furnace. The furnace runs on natural gas. I hope to utilize this system in the studio.
My electrical panel uses a 2-pole 100A/pole main breaker. There is lots of available space for adding additional circuits.
The basement of my home, modeled in the sketch up picture below, contains: the electrical panel, the washer/dyer, the furnace, the natural gas piping, water/sewer pipes and the hot water heater. Both the hot water heater and the furnace are gas fired. A copper gas line snakes its way along the bottom of my floor joists to the rear right side where my fireplace is situated in my living room. I plan on rerouting the gas line so that it lies on top of the HVAC ducts that go from the furnace to the rear right corner. Furthermore, the plumbing that runs underneath the floor joists will be altered to pass through the joists.
External image, not preserved — original: http://home.cogeco.ca/~sjager/Bsmnt-dim-web.jpg
Sketch Up File:
http://home.cogeco.ca/~sjager/BasementF ... nsions.skp
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto2web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto10web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto8web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto9web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto7web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto4web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/BsmntPhoto1web.jpg
The concrete floor is made from a single slab and the foundation to floor joist height is 7’ 4”. However, there are many areas in which it is lower. Take a look at photos above; there are 3 rusty red I-beams used in two locations that support the floor joists. I-beam runs can be identified in sketch up model as thin red rectangular blocks. The height from the bottom of those I-beams to the foundation is only 6’ 9”. Additionally, the main HVAC feeder and a branch feeder are run underneath the floor joists, identified as the wider white rectangle block and cylindrical white shape respectively in the model. The distance from the bottom of these duct paths to the foundation measures 6’ 9”.
Both basement windows, shown in the photos above, penetrate the bottom of floor joists. They are sliding glass windows, and are the only sources of fresh air control in the basement. My furnace intake is located inside the basement about 3’ above the furnace’s control housing.
I am proposing to build the Live Room and Control Room both in the rear end of the basement. The space at the front end of the basement is too small and contains an I-beam support pole that shouldn't be removed.
The floor joists (or ceiling joists for the basement) supporting the rooms above are run in different directions depending on the area in the basement. They also vary in spacing. In the rear right area the joists are run 16” on center (from the center of one joist to the next). In the rear left, they are run 12” on center. Throughout the basement 2 x 8 No. 2 grade Spruce-Pine Fir joists are supporting 5/8“plywood decking for the floor above. Note where the ducting leaves the furnace the headspace is only 6’. The rectangles with ‘X’s through them at the end of cylindrical ducts represent vents presently located in the basement.
External image, not preserved — original: http://home.cogeco.ca/~sjager/HVAC-web.jpg
Sketch Up File: http://home.cogeco.ca/~sjager/HVACandJoist.skp
The sketchup file is not completely accurate for determining the horizontal span of my floor joists. What I've measured them at are as follows:
1. Span from rear right I-beam to rear right foundation(16"oc) = 10' 7"
2. Span from rear center-to-left I-beam to rear foundation(12"oc) = 12' 6"
Each end of the joist has at least 1" of its length on both the I-beam and foundation wall.
According the AWC maximum span calculator Span #1 is capable of supporting 20psf dead load and 50 psf live load (max span being 10' 8").
Span #2 is capable of supporting 20psf dead and 40psf live. Span #1 is currently supporting my living room (10' x 14') and span #2 is supporting my kitchen (12' x 17').
My Current Design:
Here's what I have come up with so far. I have yet to look at Star-grounding the electrical in detail. That will probably be my next post. Have a look at the layout, walls, doors and HVAC. I'll walk you through my plans following the pictures.
External image, not preserved — original: http://home.cogeco.ca/~sjager/Studio-Dim-web.jpg
External image, not preserved — original: http://home.cogeco.ca/~sjager/Studio-Doors-web.jpg
Sketchup File: http://home.cogeco.ca/~sjager/studio-dim-web.skp
External image, not preserved — original: http://home.cogeco.ca/~sjager/StudioHVAC-web.jpg
Sketchup File: http://home.cogeco.ca/~sjager/Studio-HVAC.skp
In the photo of the doors, you may have noticed I moved the I-beam support pole (replacing it with 2 such poles) that was underneath the connection point of two adjoining I-beams in the rear-center of the basement (yellow arrow is pointing to corner). I've done this so there is space to walk carrying a laundry basket down the stairs and to avoid conflict with control room entry.
The current design allows for a 115 sq. ft control room and a 145 sq. ft live room.
Floor Design:
Due to the lack of headspace (7’ 4” maximum) I have in the basement, chosen not to build a floating floor. I have decided to leave the concrete floor as is for now. Although all rooms in the basement share the same floor, the amount of sound transmission through the concrete will probably end up being less than what makes it through the walls/ceiling/HVAC.
Single Frame Wall Design:
- Single wall construction will be used on all the walls following the foundation walls.
- 1” of space between the back of the 2x4 wall studs and the foundation to cut down on sound traveling through the studs to the concrete.
- Isolation clips will be attached to the foundation at a rate of 2 per 8’ of wall to brace the 2x4 frames.
- Owens Corning (Pink fluffy) insulation will fill the wall cavities.
- 3 layers of 5/8” thick drywall will be fastened (via drywall screws) to the front of the wall studs. All of the wall material plus the 1” air gap make the wall stand out 6 3/8” from the foundation.
- Acoustic caulk will be used to fill all drywall joints.
Double Frame Wall Design:
- All walls not following the foundation will be double walls.
- 2 x 4 framing will be used for studs and plates with a 1” air gap in between.
- Studs on opposite walls shall be offset as much as possible while still enabling a WIC isolation clip, at 2 every 8’, to stabilize the wall.
- Three layers of 5/8” drywall will be fastened directly to each room side of the frames using drywall screws.
- All drywall joints will be caulked with acoustic caulk.
- All of the wall material plus the 1” air gap in between each leaf make the double wall 11 ¾” thick.
Ceiling Design (This design can be found in Rod’s book from page 66 – 71.):
- I plan on adopting a 2 leaf ceiling de-coupled by 2 legged resilient channel (RC-2) provided the RC-2 can support 3 layers of drywall.
- The first leaf will consist of three layers of 5/8” drywall placed in between each pair of floor joists.
- The drywall should be cut in strips, leaving ¼” of space between the edge of the drywall and the floor joist.
- Fill 1/4" space with backer rod and acoustic caulk.
- 2 x 2‘s will be fastened to the floor joists to support the drywall (see figure 26).
- The double legged resilient channel will be attached to the bottom of the floor joists on one side and fastened to the 3 drywall layers on the other.
- Insulation will be stuffed in between the two layers, if the gap is not used for the HVAC system.
- Install cross bridging may be installed where appropriate.
Door Design:
For the Control room door I plan to use Rod's "super" door. However, sheet lead is illegal to use in homes and apparently extremely hard to find in Canada. So I may have to find a replacement material. The home depot has what they call a "Safe n' Sound" door; I was thinking of turning that into a "super" door. Another option is using what HD call fire-code doors. They are made of solid wood and weigh about 100 lbs.
I plan on installing my live room door underneath the rear right I-beam (6' 9" headroom) in order to maximize my live room real-estate. The home depot safe n' sound doors would be a messy cut as they employ multiple layers of material. It would be much easier to use a fire-code door in this situation If I cannot find sheet lead, I will use Rod's double door design with the fire-code doors in the live room.
Live Room to Control RoomWindow Design:
- I would like the window to be between 2’ by 3’ to 2’ by 4’ in size.
- Based on a couple quotes I've got for 7psf sheets of glass, two panes of
2 x 3 is about 100$ per expensive than its equivalent 2 x 4 panes.
- The laminate quote was for 4 panes because they couldn't get 2 panes of
laminate at 7psf each.
- I didn't include frame weight when i added the wall weight to be 7psf,
maybe I should be shooting for a figure closer to 9psf for the glass?
- For the window frame, I will be following Rod’s instructions as depicted in
figure 5.2 in his book.
- I will splay the glass to avoid image reflection, but I’m not sure at this
point on what angle to use.
Control Room Outdoor Windows
My neighborhood is normally a pretty quiet place. Occasionally aircraft fly overhead or cars with loud stereos drive by and these sounds can be heard moderately inside the house. As I stated in my objectives, I would like to keep natural light flowing into the Control Room while I’m working. I’d also like to be able to open the window to get some fresh air flow from time to time.
Since these windows are above the level of the floor joists, I plan on angling the bottom leaf of the drywall up towards the top of the window starting from the far side of the joist opening in front of each window. For times where a noiseless environment is desired, I plan on building a miniature door or plug that will seal tight against the window to stop the sound coming in.
Electrical:
- In both the Control and Live Room, I will run separate circuits for lights and equipment.
- Each room will have its own equipment and lights circuit.
- I will try to avoid both dimmers and fluorescent lighting due to the electrical noise associated with them.
- I may employ a 40W bulb/100 W bulb switch in order to provide to different lighting moods for the Live Room.
- I plan on using wall surface mount electrical boxes and lights, and metal conduit to contain my wire in order to maintain the sound isolation of my walls. A single hole in the wall is better than many.
- All low voltage wires will be run perpendicular to 115 V circuits where they come in close contact.
- Low voltage wire will consist of an XLR/1/4” snake/patch bays capable of supporting at least 12 microphones, and LAN cable.
HVAC Design:
So far I haven't had time to buckle down and find a store that carries HVAC ducting components, but here's what I hope to do in order to isolate the rooms.
1. Preventing Sound from room to room travel
- I do not want too much sound escaping the Live Room or coming into the
Live Room.
- Install Silencers (baffles) in between the ceiling joists (see orange
sections in the recording studio model that shows the HVAC runs).
- Line (at least portions of) the inside of the metal duct feeders with sound
absorbing material OR replacing some of the metal feeders with
fiberglass and adding a liner.
- Due to the amount of space between my ceilings joists, the silencers will
speed up air flow, resulting added air noise. To combat this, I will make
sure the silencers are connected to much larger ducts at the room end.
If I am installing my vents in the walls, my duct surface area in the
direction of air flow is cut down slightly. This will increase air noise
slightly.
- Extending duct runs so that the vent drops down at the corner of the
ceiling and wall or extending runs so that the vent is in the wall.
2.Mechanical sound and vibration traveling from the furnace into the rooms
- I am planning on installing a vibration suppressing adapter between the
furnace and main HVAC supply in and out ducts.
To keep the band in the Live Room cool and less humid in the summer, I will install two drop down ceiling outlets and one high/low return (check out the Studio-HVAC.skp sketch up file). Heat will be an issue in the winter for 1 or 2 people in the room but not if 4 guys are rocking out hard.
In the Control Room I plan using one out of the way drop-down outlet (so sound waves in the center of the room aren’t distorted) and one high/low wall return.
Since I do not want have the ceilings any lower than they already are, I am proposing to make all my new duct runs in between the joists. I am then limited to ducts that fit what space is left over between the joists after the 2 leaf system is added.
The maximum sizes for all my joist cavities are shown in the picture below. Note that I plan on continuing the low ceiling (because the I-beam and HVAC duct) in the Live Room all the way to the rear wall. This enables me to use a larger “silencer” and duct for outlet 2.
External image, not preserved — original: http://home.cogeco.ca/~sjager/MaxSizeHVAC-web.jpg
Sketchup File: http://home.cogeco.ca/~sjager/MaxSizeHVAC.skp
Budget:
I'm hoping to get away with only spending about 5000$ on the construction since I plan on doing it all myself. However, my budget is not fixed. At this time, I have no idea how much the treating the HVAC system will cost. The last spreadsheet estimate I created showed a total cost of about $4500 not including HVAC, window frame parts and employing a star grounded electrical system.
Questions and Comments:
Note: For questions involving how much weight my ceiling can carry, more details can be found in the Appendix of the Studio design PDF file I have on my website the link is at the begining of this post.
1. (Attn Canadians) Where can I find WIC isolation clips to hold double walls together and inside walls to the foundation where necessary?
2. If I cannot carry 3 layer drywall leafs on my ceiling should I bother with 3 layer walls?
3. Do I gain any significant sound absorbtion by using Roxul Safe n' Sound insulation in the double wall cavities or the ceiling? Note that HVAC will be run in a few ceiling cavities, taking up all or a majority of the space. Furthermore, the double wall between the Control and Live room contains my window, which may be the weak point there.
4. If I were to use just 1 layer of drywall for the walls following the foundations can I tie them into 3 layers on the ceiling without compromising the isolation I get from the room above? (lack of construction experience has forced me into asking this question)
5. Should I be considering lowering the drywall load per leaf since the horizontal span for my load requirement is so close to its critical length (as in the Live Room calculation, see appendix A)? I’m assuming there is a safety net factor built into the Maximum Horizontal Span calculator.
6. How much cross bridging should I use after adding all this ceiling weight.
7. Will I get the isolation I require if I fasten two or even three panes of laminate together into a single sheet of glass in order to match the weight of the walls?
8. What is the ideal angle to splay my window glass at to keep down image reflection?
9. Solid wood Fire-Code doors sold at Home Depot seem to weigh about 100 lbs, are they as heavy as a 1 3/4 “ solid core door? (I didn’t get a chance to measure the thickness).
10. I need to come up with or find a good way of measuring a noisy 60 Hz 115 VAC household circuit. At this point I don’t plan to have purchased any high quality recording gear before I’m finished construction.
12. How much sound attenuation can I achieve with “silencers”?
13. Is extending the duct length and adding 1 more 90 degree turn going to make much difference after the silencer is employed?
If I am not able to meet my HVAC objectives, I can always plug up the ventilation for short durations of time.
Final Words:
Thanks for taking the time to look all this information over. I hope it isn't too much! If it is, let me know and I'll post it in fragments.
Cheers,
Sam.