Hi,
I’m a guitar player and studio hobbyist for the last 20 years and I have a little small 1000sq foot house with a small control room studio in one room.
I bought the house about 10 years ago and have always planned on building a little drum room in the garden. I’ve read Rod’s book front to back a few times and lurked this forum over the years so I have a basic knowledge but am an expert by no means.
This is not a commercial venture I just want to be able have my mates around and record real instruments and work on a few non commercial projects without bothering my neighbours.
Keeping the neighbours happy is my main goal. With the size and dimensions I don’t expect this to be the best sounding room,
Fortunately for me my brother is an architect and he has drawn plans for the external build. He’s also read Rod’s book.
I have a building contractor employed and they have started clearing the site to lay the foundation slab.
Now I understand my situation with neighbours close proximity and neighbouring structures is not ideal at all , i’m trying to do the best with what I have available to me.
I’ve future proofed the external build so if it doesn’t work out or in 10 years I want to sell the house I can easily knock out the front wall and put glass doors in and have a nice garden room.
Here are the details and drawings below
Budget:
-€30k on external build
-€10k on internal room build
Isolation Goals:
-Record drum kit, guitar amps without bothering neighbours , I would hope to achieve 65db or more reduction.
Property:
- My house is a semi detached but there are terraces of houses on all sides.
- Closest neighbours house is 10 meters away and the rest are about 12 meters.
- One neighbour has a garden room / office directly adjacent to my build. They don’t use it all the time and we can work out amenable times.
- The build will be directly adjacent to garden boundary walls on three sides. Two sides are solid concrete block and the side with neighbours office is cinder block boundary wall and cinder block office construction.
External Build:
- Cavity wall construction (100mm / 100mm / 100mm)
- Two vents, one single FD60 fire door and no windows.
- 200mm re-enforced concrete slab roof
- Airtight construction besides for vents and doorway
- Future proofed so if it doesn’t work out I can knock out the front wall and put in glass doors to convert to garden room.
Inner Room Walls and Floor:
- Inner Concrete slab isolated form external walls via 30mm acoustic insulation
- ProSound ImpactoMat 6mm
- Single 100mm stud walls built 50mm off cavity wall
- Studs filled with Knauf Earthwool RS60
- Studs isolated from floor via ProSound Isolation strip 100mm
- Stud walls isolated from external walls via neoprene isolation pads ( no product spec’d yet)
- ProSound Reducto Clips and Furring bars
- Knauf Soundshield Plus 15mm Plaster Board
- TecSound SY 100
- Knauf Soundshield Plus 15mm Plaster Board
Inner Room Roof:
- Single 100mm timber frame built 50mm off external concrete ceiling
- Frame filled with Knauf Earthwool RS60
- Frame isolated from wall studs via ProSound Isolation strip 100mm
- Frame isolated from external roof via neoprene isolation pads ( no product spec’d yet)
- ProSound Reducto Clips and Furring bars
- Knauf Soundshield Plus 15mm Plaster Board
- TecSound SY 100
- Knauf Soundshield Plus 15mm Plaster Board
Inner Room Door:
- Sealed FD60 Fire Door
- Door Frame fixed to external walls via neoprene isolation pads.
Electrics:
- All cabling comes from house via underground duct surfaces through the concrete floor within the inner room.
- All socket and lighting will come from surface mount wall ducting. Maybe a frame for the lights.
Air Handling:
- I’m a bit lost with this , there was mention on a thread here of a mini-split Daikin Ururu Sarara unit that could provide fresh air.
- Baffle boxes for vents, again i’m a bit lost with this.
My thoughts and questions:
I understand that two leaf construction is the best way to go but in my situation with directly adjacent boundary walls and a wet climate solid block or timber exterior walls are not really a viable option.
Cavity wall is the standard external wall construction here in Ireland and the only real option I have.
In Rod’s book he explains room within a room wall construction based on timber construction but I can’t see anything that pertains to room within a room with cavity wall construction.
In my build - cavity wall - air gap - stud - isolation clips - plaster board does that count as two or three leafs?
On the two sides theres the solid block garden boundary wall so that makes it - solid block boundary wall - cavity wall - air gap - stud - isolation clips - plaster board. Three or four leafs?
On one wall its cinder block office wall and cinder block garden boundary wall - cinder block - cinder block - cavity wall - air gap - stud - isolation clips - plaster board. No idea how many leafs!
I found an Irish building consultant document online that states standard cavity wall construction (100/50/100) achieves 58db reduction.
I have been told by a soundproofing product supplier that this inner room construction built on a solid brick wall achieves 65db.
Does anybody have an idea what decibel reduction I might expect to get in my build?
Any thoughts on my leaf layering and construction?
Any thoughts air handling units and baffle boxes?
Is there a better way to fix/support the stud walls, inner door and timber roof frame to the external building then with neoprene isolation pads?
Is it better to have vent baffle boxes inside or outside the building or do I need them on both?
Any help or advice is much appreciated.
Thanks
Ush
Garden Drum Room Build
Originally posted at johnlsayers.com, topic 22286.
Hello & howdo' Ush?
I'm a fellow member who has been designing a studio for 3 years and is preparing to start building. I would add that I'm not an expert but I have learned a few things that may be helpful to you.
As you have described it, I think that's four leaves. This will probably end up being less effective and certainly a lot more costly than a two leaf design.In my build - cavity wall - air gap - stud - isolation clips - plaster board does that count as two or three leafs?
This is dependant on something known as "mass law". It can be calculated easily and there are many useful tools to help you do this in this forum. http://www.johnlsayers.com/phpBB2/viewt ... =1&t=21770I found an Irish building consultant document online that states standard cavity wall construction (100/50/100) achieves 58db reduction . . .does anybody have an idea what decibel reduction I might expect to get in my build?
Absolutely loads - but first you need to measure how much level you are likely to generate in your studio (ie how much isolation you need) as well as how much outside noise you need to keep out.Any thoughts on my leaf layering and construction?
Again, lots of thoughts. This is (in my experience) by far the most complicated aspect of designing a studio, but my advice to you would be to read some of the many design & build threads carefully and get a feel for the method of studio design. For example, the diagrams you posted seem to imply that you are planning a 'floating' floor. For a project studio this is rarely a good idea (search the forum for advice on this - don't take my word). Search the forum; the answers are nearly always there! http://www.johnlsayers.com/phpBB2/viewt ... =1&t=21057 http://www.johnlsayers.com/phpBB2/viewt ... 10&t=21269 http://www.johnlsayers.com/phpBB2/viewt ... =2&t=21612 (there's lots more).Any thoughts air handling units and baffle boxes?
One last word - download Sketchup (the free version linked on this site) and draw your design with it. This will take a fairly large chunk of your time and patience but has the advantage of making you virtually 'build' the studio before you have spent anything and is far more useful than two dimensional diagrams. Oh - and remember, this is a marathon, not a sprint! Good luck and I look forward to following your project.Any help or advice is much appreciated.
Hi John,
I just saw your thread there, that looks like a great space.
Thanks for your comments on my build , some very useful stuff in there.[
Yes I think your correct with four leaves. Because I have to build adjacent to 6' tall garden boundary walls on three sides it kinda screws me over from the start. I can't use the boundary walls in my build and the only real option is cavity wall construction. 2 of boundary walls are solid block and then my cavity wall, three leaves to start right? 3rd boundary wall is cinder block (neighbours office wall), cinder block (boundary wall) and then my cavity wall. Oh man! How many leaves is that. I know two leaves is the best but no matter what way I slice it I've got more leaves then I could shake a stick at. And that's even before I start and inner room build. Maybe I don't need an inner room? Are all leafs equal ? As in how would these two hypothetical walls compare. 1. A four leaf plaster board construction. 2. A two leaf plasterboard and two leaf concrete block construction. Surely wall 2 would perform better but still amplify some frequencies. I've got too many leaves to start but I'm hoping the mass of the concrete will have some benefits.As you have described it, I think that's four leaves. This will probably end up being less effective and certainly a lot more costly than a two leaf design.
Thanks for this , I'm going to download it and try to figure it out tonight.This is dependant on something known as "mass law". It can be calculated easily and there are many useful tools to help you do this in this forum. http://www.johnlsayers.com/phpBB2/viewt ... =1&t=21770
Basically a drum kit running at 115db i'd like to reduce to 60db or more from two meters outside the build.Absolutely loads - but first you need to measure how much level you are likely to generate in your studio (ie how much isolation you need) as well as how much outside noise you need to keep out.
Thanks for the link, I'll give them a read. I've read a some threads on here but I think there's so much information that It's quite overwhelming for my little brain :oops: I'm not building a floating floor, the floor slab is poured onto standard building floor insulation material. They frame the slab so there is 30mm gap between the slab and cavity wall to protect against water getting in. It would run down the wall to below the slab. I was going to fill this gap with acoustic insulation just because it might help a little bit. Hahahah ,, Sketchup is what i used to do the inner room drawings with, it took me hours to do them :) I'm just getting to grips with that program but i'll put together some 3d drawings. Thanks John, your help is much appreciated. UshAgain, lots of thoughts. This is (in my experience) by far the most complicated aspect of designing a studio, but my advice to you would be to read some of the many design & build threads carefully and get a feel for the method of studio design. For example, the diagrams you posted seem to imply that you are planning a 'floating' floor. For a project studio this is rarely a good idea (search the forum for advice on this - don't take my word). Search the forum; the answers are nearly always there! http://www.johnlsayers.com/phpBB2/viewt ... =1&t=21057 http://www.johnlsayers.com/phpBB2/viewt ... 10&t=21269 http://www.johnlsayers.com/phpBB2/viewt ... =2&t=21612 (there's lots more).
On the neoprene pads and Reducto clips/furring channel, a few things that have been mentioned to me:
If you already have a double leaf wall then why clips/channel to decouple plaster board from the inner leaf stud (same for the ceiling)?
I note that the use of Reducto clips and Tecsound board is straight from the Sound Proofing Store designs. For your build, you should probably check if there are more mass/cash efficient materials you could use i.e. can you lose the special materials and get the same or better with an extra plasterboard everywhere (including floor rated plasterboard).
With the floor, check out the "drum riser" method. There are lots of options here with layers of load bearing rigid insulation, floor rated plasterboard, MLV etc. For your new build, maybe concrete on Styrox or similar is actually a relatively easy and mass/cost efficient option for you.
What neoprene pads, what are the rated for, why do need them at all as you have a full room-within-a-room with ceiling joists?
If you need "sway braces" or "wall ties" then I found AMC and Mason. I've talked to reps from both companies and they are incredibly helpful. My understanding is, if you need them, both manufacturers give guidance on use (spacing) but in my case I have to run the numbers with a professional.
On the 4 leaf thing, if the exterior wall is some kind of hollow block with filled cavity similar to this then I think you can treat that as a single leaf (for our purposes you have no choice but to treat it as a single leaf if I understand correctly;)).
On baffle boxes, lord it's baffling! For your build you should have 4, one each for in and out, attached to inner and outer leaves. Check the size of these before you commit to your air gap because you might find the best place for these is in the cavity between your leaves. Greg gave me a lot of info and it's quite challenging to get through. The TL;DR is to have a large enough cross sectional area throughout the path in the box to account for insertion loss. Rule of thumb seems to be something like 1,5 times the CSR of your duct. Obviously you can attack this much more scientifically;) And then compromise e.g. if you want to squeeze decoupled duct boxes between your leaves.
The wall ties and baffle boxes are also the items that I have ended up spending the most time on ;)
And from a fellow guitar player and long time studio monkey, good luck and I am well envious of your budget and scope. Nice one!
PS Vapour barrier, do you need, probably you do as you have exterior walls, seems it should be on the air gap side of the inner leaf plasterboard, but your local regs may affect this...?
The extra large cross sectional area within the silencer is to introduce an impedance mismatch which ultimately results in insertion loss. This is the goal.have a large enough cross sectional area throughout the path in the box to account for insertion loss.
I recommend a MINIMUM of 2 times. More is better. If you can have 4 times the size then do it. Bigger is better. It's that simple.Rule of thumb seems to be something like 1,5 times the CSR of your duct.
Great way to word this. I've struggled to clearly explain the location of barrier and failed every time. Gregseems it should be on the air gap side of the inner leaf plasterboard
Hi guys,
The external build is coming along, see pics below. Waiting for the concrete lintel, they should have that in and the walls completed next week ready for the roof.
Am i correct in thinking the cavity wall counts as one leaf? Yes I had the same design for the ceiling.If you already have a double leaf wall then why clips/channel to decouple plaster board from the inner leaf stud (same for the ceiling)?
Yes I'm looking at buying from the Sound Proofing Store and using their system. There are a few soundproofing companies in Ireland but they only deal with large projects and then there are a few smaller guys but they wouldn't have as much experience as the Sound Proofing Store. If anyone knows a good guy in Ireland please let me know. Do you think there will be no real benefits from using Reducto clips? Replace Tecsound board with a layer of plasterboard?I note that the use of Reducto clips and Tecsound board is straight from the Sound Proofing Store designs. For your build, you should probably check if there are more mass/cash efficient materials you could use i.e. can you lose the special materials and get the same or better with an extra plasterboard everywhere (including floor rated plasterboard).
The floor concrete slab is going to be poured on a high density roofing insulation which I think is very similar to Styrox. I'll check the product with the builder. There will be a 30mm gap between this slab and the external walls and then a 6mm Prosound ImpactoMat Are you saying I should build a "Drum Riser" on top of that?With the floor, check out the "drum riser" method. There are lots of options here with layers of load bearing rigid insulation, floor rated plasterboard, MLV etc. For your new build, maybe concrete on Styrox or similar is actually a relatively easy and mass/cost efficient option for you.
Thank you that's exactly what I was looking for . AMC and MasonWhat neoprene pads, what are the rated for, why do need them at all as you have a full room-within-a-room with ceiling joists? If you need "sway braces" or "wall ties" then I found AMC and Mason. I've talked to reps from both companies and they are incredibly helpful. My understanding is, if you need them, both manufacturers give guidance on use (spacing) but in my case I have to run the numbers with a professional
The exterior cavity wall is 100mm solid sand and cement block , 100mm building insulation and 100mm solid sand and cement block. There is lots of metal ties between the two blocks. There are two photos below of the doorway which shows the construction.On the 4 leaf thing, if the exterior wall is some kind of hollow block with filled cavity similar to this then I think you can treat that as a single leaf (for our purposes you have no choice but to treat it as a single leaf if I understand correctly;)).
I really need to read up on this. I've got a bit of time to plan as the internal build is going to me in May. Hopefully the baffles don't have to be too big as internal space is valuable.On baffle boxes, lord it's baffling! For your build you should have 4, one each for in and out, attached to inner and outer leaves. Check the size of these before you commit to your air gap because you might find the best place for these is in the cavity between your leaves. Greg gave me a lot of info and it's quite challenging to get through. The TL;DR is to have a large enough cross sectional area throughout the path in the box to account for insertion loss. Rule of thumb seems to be something like 1,5 times the CSR of your duct. Obviously you can attack this much more scientifically;) And then compromise e.g. if you want to squeeze decoupled duct boxes between your leaves.
Thanks man, it's bloody scary and I can't afford to make a balls of it :)And from a fellow guitar player and long time studio monkey, good luck and I am well envious of your budget and scope. Nice one!
Do you mean DPC (damp proof course) ? There is a DPC built into the cavity wall. Do I need a Vapour barrier on air gap side of the inner leaf plasterboard?PS Vapour barrier, do you need, probably you do as you have exterior walls, seems it should be on the air gap side of the inner leaf plasterboard, but your local regs may affect this...?
The extra large cross sectional area within the silencer is to introduce an impedance mismatch which ultimately results in insertion loss. This is the goal.
Thanks Greg, I'm lost with this at the moment, I need to go away and read up on all of this. Also guys in the Front View picture you can see the proximity of the neighbours garden room / office on the left. The boundary wall there is cinder block and then their garden room wall is also cinder block..........I recommend a MINIMUM of 2 times. More is better. If you can have 4 times the size then do it. Bigger is better. It's that simple.
...obviously I am not an expert, just another DIYer, hence my answers are typically non-committal!
Am i correct in thinking the cavity wall counts as one leaf?
I think the answer is: technically you could class it as two coupled leaves, but I think it's a moot point. You have to build an decouple inner room-within-a-room irrespective of how you class your cavity wall. If you are making MSM calculations, then an expert can tell you more.
Do you think there will be no real benefits from using Reducto clips?
My opinion is of no consequence. In my thread and a few others, the experienced mods have pointed out that, if you already have a decoupled inner leaf, then it might not be "worth" adding clips/channel. Only the numbers can tell you if it's worth it to you. What is the effect on the STL graph of the clips/channel compared to the cost, does it bring down the MSM freq significantly etc.?. Do you need it, can you afford it, and is there a cheaper alternative?
What are the alternatives - well, extra plasterboard is one, also extra air gap is another ;) I'm not knocking the reducto system though. Looks great!
(When counting the cost, include the extra installation time etc. and consider what you could buy instead! You could also consider some knock on effects here. When I started using SketchUP I realised that I would need to attach some room treatment framing/cloud to the inner leaf. For me I realised that would mean attaching through the plasterboard into the channel rather than into stud. What might this mean for you, I don't know;))
Are you saying I should build a "Drum Riser" on top of that?
No, drum riser as alternative to concrete floor. But, as said, because you have a new build, and it seems like a "standard" method for an ext build, seems like the concrete floor is a good solution for you.
Do you mean DPC (damp proof course) ? There is a DPC built into the cavity wall. Do I need a Vapour barrier on air gap side of the inner leaf plasterboard?
I wish I could answer this for you. This is where you need expert local advice based on your regs. What I have read on here (and some good GS threads) is to consider, yes, your exterior outer leaf wall has DPC, that's normal. And normally that would be it. But now you are building an airtight inner leaf. That's not "normal" for everyday builders;) Now you will have an air gap between leaves that has no air circulation and is not necessarily heated. So, do you need a vapour barrier for your inner leaf to prevent moisture/mould in the gap - and do your local climate/regs necessitate it?
This is your opportunity to be really critical and scrutinize your material choices;) Good luck.
Hi guys,
I hope all is well with you.
It's been a few weeks now and the builders have stopped working due to the Covid 19 pandemic.
All that's left to do is pour the concrete slab roof and internal slab floor and the the external build is complete.
I've been reading through the forum trying to gather as much information about air vents and baffles etc.
I've gone through the math and I understand it quite a bit more but I still feel like i'm guessing a bit.
So far I've come up with three different designs, two of which the baffles were huge and I just don't have enough space to fit them.
I've read through Waka's studio build thread.
viewt ... =1&t=21057
There's lot's of great info there and his studio is a little bit bigger then mine, his baffles weren't huge either so I thought i'd use this as a basis of my design
The plan so far is
In Vent :
150mm In Line fan - external room baffle internal dims 150mm x 250mm = 37500mm2 - 150mm flexible ducting - internal room baffle internal dims 150mm x 250mm
There is an air gap of 30mm between external room baffle and the internal room and 30mm air gap between internal baffle and external room.
Out Vent : Same as above
The math:
My internal room dims : 2.6m x 3.54m x 3.91m = 35.98m3 or 1270 CF
Based on maximum number of 5 people in the room at any time = 75 CFM
1270 CF x 6 changes per hour = 7,620 CF
6 changes per hour = 7,620 ft / hr x 60 = 127CFM divided by (cross-sectional area of the fan in SQUARE FEET) = FPM of the fan (air velocity)
Based on a 150mm fan = 75 x 75 x 3.14 = 17,662mm2 = .1901 square foot
To get the FPM of the fan divide the cubic feet per minute (127CFM) by the cross sectional area of the fan (.1901 square feet) = 669 FPM
I know I want 300 FPM or less at the register , will the doubling of cross-sectional area in the baffle manage to bring the 669 FPM fan down to 300 FPM?
Have I got the math right?
I'm basing 6 changes per hour on the size of the room 1270CFM or should I base it off the amount of the air required 5 people in the room 75 CFM.
Below is sketchup of the design so far , I have the baffles on the front and back wall but I could move them to the side walls.
I could also make the baffles longer, should I make them longer?
Cheers :)
Hi,
It looks like you have all 4 of you silencer boxes inside your room?...
You need 1 in and 1 out for your inner leaf and then corresponding 1 in and 1 out for your outer leaf.
The simplest way is to have your inner leaf boxes inside your room and then your outer leaf boxes on the outside of your building.
If you have space between your inner and outer leaves then you can attempt to put them in there as long as they are not touching each other or the opposite leaf. You could also fit them in your roof/ceiling, or a mix of all these options. The bottom line is, your inner box IS part of you inner leaf, and your outer box IS part of your outer leaf, so they need to remain decoupled just like the leaves themselves.
They also need to built from materials that have the same surface density as your walls/ceiling. It looks like you have a concrete cavity wall with rigid insulation between? In this case 1. you'll struggle to match the surface density for your silencer boxes and 2. you'll probably only need 1 in and 1 out since you don't really have a decoupled two leaf system. Well, you kind of do, but the rigid foam is confusing as it isn't really mass and yet it is also not "air" like fluffy insulation would be. You also have wall ties which will short circuit your decoupling.
In either case you'll only need one fan, usually on the outlet.
Sorry if I have completely misunderstood your drawings.
Paul
Hello again Ush,
Good to hear that you've made some progress!
Conventional wisdom has it that 300 FPM is the absolute maximum velocity at the supply register. Ideally you'd want it much lower otherwise the turbulence will be audible.I know I want 300 FPM or less at the register , will the doubling of cross-sectional area in the baffle manage to bring the 669 FPM fan down to 300 FPM?
I followed it up toHave I got the math right?
Don't base a law suit on this, but I think if you are confident in your assumption that a 150mm fan and ducting is sufficient for your room (and I have come to a similar conclusion with my design where the room is roughly 40 cubic metres) then the outer leaf silencer on the supply side needs to be at least twice the cross sectional area of the ducting (which is roughly 28in sq or 180 cm sq ) so let's say 400 cm squared. Remember this is the dimension of the air space inside the silencer, not the outside dimension. To slow the air velocity further as it reaches the inner leaf on the supply side, the inner leaf silencer should have a CSA of 600 cm sq (or more) and ideally should vent into the room via a straight duct run no less than 90cm.127CFM divided by (cross-sectional area of the fan in SQUARE FEET) = FPM of the fan (air velocity)
I know Rod Gervais specifies 15 CFM per person (x5 = 75CFM or 4500 CF per hour) but I would go on room volume. With a vari-speed fan you will be able to adjust to suit occupancy and room conditions.I'm basing 6 changes per hour on the size of the room 1270CFM or should I base it off the amount of the air required 5 people in the room 75 CFM.
If your room is 1270 cubic feet, then:
The amount of air required for your room would be at least 1270 cubic ft * 6 air changes per hour / 60 min = 127 CFM. I really don't ever design HVAC based on how many people are in the room.
So, assuming you're doing a forced air system, where are you putting your air handler? If you're doing forced air like this, you'll have to have a separate room outside to house your furnace/air conditioning unit. I'm struggling to see where your doing this.
So, since I don't see any plans for an air handler "shed" or anything, let's assume you're going to go the more conspicuous route and you're going to use a ductless mini split unit. If this is the case, you can have smaller silencer boxes. This is because the ventilation only has to replace stale air with fresh air. So, let's say you need ~30% fresh air.
127 CFM * 30% = 38.1 CFM
You could drive this with a 4" round duct and something similar to this Fantech FG 4 inline fan:
You can see that at an estimated 0.2 in wg, you are well within the operating range of the fan!
4” RD duct = 12.57 sq in. Double = 25.14 sq in.
So, the path inside your silencer boxes need to be at LEAST 25 sq inches. Your boxes only have 2 baffles. I would recommend at least 4 for your construction. Also, I recommend at LEAST 1" MDF to build your boxes. Honestly, I would probably build them out of 1" MDF and then add a layer of ~3/4" OSB on top. It's going to be tough to match the surface density of your building.
Greg
Oh, and for air velocity, if you have ~38 CFM and a 25 sq inch opening, that means your air velocity will be ~218 feet per min which is nice and slow :yahoo:
Greg
Hi guys,
For some reason I wasn't getting email notifications and I thought no one was replying :(
Hi Paul Sorry that wasn't clear from the drawing. The drawing doesn't show the inner room at all . The baffles are in the roof between the leaves. I didn't draw the interior room yet because if i need to change the size or move the baffles i'd have to redraw the interior room. I'm new to sketchup and these things take me ages.It looks like you have all 4 of you silencer boxes inside your room?...
I'm aiming to match the baffles mass to the interior room mass . There is a drawing in the opening post of the full construction , cavity wall - 50mm air gap - 100mm stud filled with acoustic insulation - resiliant clips and bar - 15mm acoustic drywall - 5mm tecsound -15mm acoustic drywall.They also need to built from materials that have the same surface density as your walls/ceiling. It looks like you have a concrete cavity wall with rigid insulation between? In this case 1. you'll struggle to match the surface density for your silencer boxes and 2. you'll probably only need 1 in and 1 out since you don't really have a decoupled two leaf system. Well, you kind of do, but the rigid foam is confusing as it isn't really mass and yet it is also not "air" like fluffy insulation would be. You also have wall ties which will short circuit your decoupling.
Hi John I had done a drawing based off a 200mm fan and the baffles were huge so I went with 150mm fan which makes the baffle size way more manageable and to see if it can work.Don't base a law suit on this, but I think if you are confident in your assumption that a 150mm fan and ducting is sufficient for your room (and I have come to a similar conclusion with my design where the room is roughly 40 cubic metres)
I'll draw up silencers with these dimensions and see how they fit. Should it be the same setup for the return vent ?then the outer leaf silencer on the supply side needs to be at least twice the cross sectional area of the ducting (which is roughly 28in sq or 180 cm sq ) so let's say 400 cm squared. Remember this is the dimension of the air space inside the silencer, not the outside dimension. To slow the air velocity further as it reaches the inner leaf on the supply side, the inner leaf silencer should have a CSA of 600 cm sq (or more) and ideally should vent into the room via a straight duct run no less than 90cm.
Hi Greg, Yes my plan is to install a ductless mini split unit. The vents in the drawing are only for fresh air. Once i have the silencer problem fixed and I know where they're going to live in the room then i was going to look at where to install a ductless mini split systems. From what i gather all i'd need for that is 30mm to 50mm hole through both leaves for coolant lines and drainage pipe, all cauked and sealed but no baffle system?So, since I don't see any plans for an air handler "shed" or anything, let's assume you're going to go the more conspicuous route and you're going to use a ductless mini split unit. If this is the case, you can have smaller silencer boxes. This is because the ventilation only has to replace stale air with fresh air. So, let's say you need ~30% fresh air.
Oh wow, now you talking :o127 CFM * 30% = 38.1 CFM You could drive this with a 4" round duct and something similar to this Fantech FG 4 inline fan:
At the moment my silencer boxes have a CSA of 58 sq inches, in theory you're saying I could make the CSA smaller but increase the build mass and add two more baffles per silencer. To me this sound very workable .So, the path inside your silencer boxes need to be at LEAST 25 sq inches. Your boxes only have 2 baffles. I would recommend at least 4 for your construction. Also, I recommend at LEAST 1" MDF to build your boxes. Honestly, I would probably build them out of 1" MDF and then add a layer of ~3/4" OSB on top. It's going to be tough to match the surface density of your building.
Music to my ears :D I'm going to put together some drawings of both ideas . Thanks guys, I really appreciate your help with this. OOh, and for air velocity, if you have ~38 CFM and a 25 sq inch opening, that means your air velocity will be ~218 feet per min which is nice and slow
And the penny (for me) has finally dropped!! I can't tell you how long I've spent trying to get my head around the basics of HVAC and reading this exchange has led me to realise that if you go the ductless route you only need airflow to be 30% of room volume. :oops: I thank you both and raise my chapeau!This is because the ventilation only has to replace stale air with fresh air.
I'm just wondering... are you going to need the extra isolation that the inner room shell will gain you? You have a hell of a lot of mass going on with the slab, cavity wall and the perimeter walls. If you were to get the roof on and seal the whole building up (even if it's just temporarily) you could do some tests by getting a friend to bash some drums/play bass etc inside and see how it sounds at the locations where you need it to be quiet. Use a sound meter or app on your phone if you have a specific target that you need to reach.
If you find it's enough then it would save you time and money of course but you'd also gain a lot more acoustic volume which means you'll potentially have less modal issues and more room for treatment.
That's what I would do anyway.
Paul
Hi Paul, When the builders finish the exterior build it will be airtight with a sand filled door. I'm going to do some audio tests and readings then to see what needs to be achieved. Then cut vent holes , test again , build and install silencers , test to see what the silencers are achieving and go from there. My neighbors houses are pretty are approximately 5 meters away and one neighbor has an garden room office adjacent to my build! Cheers OI'm just wondering... are you going to need the extra isolation that the inner room shell will gain you?
Hi guys,
I've spent the day battling with Sketchup but I think I'm getting there.
The room is 1270 cubic feet.
I'm going to install a ductless mini split system so the ventilation only has to replace stale air with fresh air.
If I only need 30% fresh air , 127 CFM * 30% = 38.1 CFM
In vent:
Based on the Fantech FG4 4" (100mm) fan to achieve 38.1CFM
CSA of fan is 50mm x 50mm x 3.14 = 7,850mm2
CSA of first silencer 100mm x 160mm = 16,000mm2
CSA of second silencer 100mm x 240mm = 24,000mm2
CSA of register into the room 240mm x 240mm = 57,600mm2
4 x baffles per silencer
1" MDF (25mm)
3/4" OSB (20mm)
5mm tecsound (why not)
20mm Duct liner
Out vent:
I might have these silencers backwards.
I have the larger CSA silencer on the inner room and smaller CSA silencer on the outer room. I'm guessing I have this wrong?
Whatcha think?
O
All four silencer boxes can be the same size. If you have the money and space, make them all the size of your big one. If money and space is tight, have them all the size of the small one. As long as they are at least twice the CSA of the duct work feeding them, you should be okay.
Your drawings look good!
Greg
Hi guys,
I hope all is well with you.
I've been updating my silencer design as per Greg's advice
I'll make the four silencers the same size and that makes them way easier to build. :D The big silencer was a little too big depth wise so i thought i'd go for an in between size of the previous design. I thought i'm going to make them bigger i might as well make the fan bigger so it wont have to work so hard or if the system didn't deliver i'd be able to push the fan more. So i basically upped the design from 100mm Fantech G4 to 125mm Fantech Jetflow (HIT-125 2018) https://fantech.ie/product/jetflow-029- ... -125-2018/ So the new silencer design is CSA of 125mm fan 62.5 x 62.5 x 3.14 = 12,265mm2 CSA of silencers 125 x 200 = 25,000mm2 CSA of register 200mm x 200mm = 40,000mm2 I'm trying to design the best way to build the walls and roof framing, also how to best hang the internal room silencers and roof. I'm looking at two products below to support the walls, should be straightforward enough. https://www.mason-uk.co.uk/dnsb-sway-bracewall-tie/ https://www.mason-uk.co.uk/wic-sway-bracewall-tie/ The internal room silencers will be fitted straight to soffit of exterior roof. Neoprene isolation hangers need to be made to carry the specific weights so i need to figure out if this is the best way to do it and then calculate the weights. Get the isolation hangers made and fit it. To me it seems like there are three elements that need to be hung individually 1.Upper roof frame. Simple enough, calculate the weight, get hangers to carry the weight. Done 2. Internal room silencers. I was thinking isolation hangers come down to hold steel bars that run underneath and support the silencers from underneath (not drawn yet). In my drawing i have a 5mm gap between the silencers and bulkhead frame. I'd fill this with some isolation strip but the bulkhead frame would not carry any weight of the silencer. 3. Bulkheads. At the moment there is an air gap of 10mm between the bulkheads and walls framing. The walls do not carry any weight from above. These seem tricky to me because of their "L" shape , the weight won't be uniform throughout. This is the plan so far, I'd love to know if I'm on the right track or there's a simpler better way to do it. Cheers OAll four silencer boxes can be the same size. If you have the money and space, make them all the size of your big one. If money and space is tight, have them all the size of the small one. As long as they are at least twice the CSA of the duct work feeding them, you should be oka
It looks awesome! Personally, I'm not super sold on the idea of "floating" the silencer boxes. So that's up to you to decide if it's worth the money and hassle doing so.
Greg
Hi guys,
I hope all is well with you.
I've been busy taking my drawings to the next stage. I kinda realized I needed to get them further along to make the most out of posting here.
Hi Greg, Thanks man , I'm designing this with the best case scenario in mind, it might be overkill. I'm very close to costing this all up and that might make me have to make some compromises. Please excuse the Rockwool colours , i've done this for my own quantity estimations. I'm planning on using Mason HD-A isolation hangers to hang the roof construction. https://www.mason-uk.co.uk/hd-ceiling-hangers/ So i've left a 50mm gap between the wall and ceiling framing to ensure the walls dont carry any ceiling weight. This gap will be filled with 50mm Knauf rs60. I've calculated that the weight of the ceiling framing , rs60 , timber, plasterboard and tecsound layers that needs to be hung comes to 887 kg ! I think I'll be able to do that with the Mason hangers. I'm in contact with a guy there who has been very helpful, i have to go back to him now with my weight calculations. The weight of each silencers comes to a whopping 104 kg each. The outer room silencers will be fixed to the external wall and roof by metal framing. The metal framing is there to add support from beneath and stop them from sagging over time or breaking the seal with the wall. The internal room silencers need to be hung via Mason HD-A hangers, there is a 20mm gap below them to the bulkhead ceiling frame and 15mm gap behind it to the bulkhead frame. I know these silencers could be attached to the ceiling frame but I think that would push the weight past the capabilities of the hangers. This way the ceiling frame doesn't carry any silencer weight. Fortunately my bro can weld the metal frames up for me. I've got a quote for a Toshiba ductless mini split system https://pdf.medicalexpo.com/pdf/toshiba ... 74710.html Questions i have are 1. On the silencer boxes , is there a recommended distance between outer and inner box? At to moment my distance is 500mm. I was planning on using Sonoflex flexible duct to connect the two silencers. Can anyone recommend a good material? 2. The internal CSA of the silencers are 25,000mm2. The CSA of the 125mm duct connecting the outer and inner silencers is 12,265mm2. Should that be bigger more like the internal CSA of the silencer 25,000mm2 ? 3. In the drawing have Reducto Clips and furring bars. If i'm hanging the ceiling and walls are fixed via isolation sway braces is the Reducto clip system pointless? 4. Does anyone have any experience with the Toshiba mini split system? 5. I followed advice of 600mm centres for wall stud framing and 400mm centres for roof framing . This means 550mm space between wall studs and 350mm space between roof studs for RS60 The Knauf rs60 product i'm looking at comes in 600mm wide bats, should i cut them exactly to fit or should i allow an extra 25mm on each edge for tight fit? 6. I have to look into making some absorption clouds that will go up in between the two bulkheads fixed to the roof somehow. Weight could be an issue . Would isolated cables that come down through the ceiling plasterboard and caulked be a silly idea? Thanks guys, my brain is melted with all this stuff :) all i wanna do is make some frickin noise. OIt looks awesome! Personally, I'm not super sold on the idea of "floating" the silencer boxes. So that's up to you to decide if it's worth the money and hassle doing so.
Hi guys,
I've come up with my first plan for inner and outer room doors.
The concrete blocks used for the external cavity wall are Roadstone 10n blocks. The spec on them says Gross Density/ Net density is 1900kg/m3.
The blocks are 100mm thick so 1900 x .100 = 190kg / m2.
There's two layers of 100mm blocks in the cavity wall construction so 190kg x 2 = 380kg/m2 is the mass for my wall .
Does that all make sense?
If so ideally I want my external door to equal that mass .
I found a great document on gearslutz about building doors, i couldn't put a link to it but if you do a search for "building studio doors" it's the first thing that comes up.
I was following the instruction on sand filled doors. Ideally exterior door would be steel but I don't know how that would be possible for me to do so
I was thinking a wood door sealed and painted with exterior paint.
The space I have for the frame and stop is 200mm deep so the door can only be so deep.
Following the instructions my external door (pics below) end up weighing 259.62 kg, that's 157 kg per m2 which is not even half of the mass of the wall!!
Also a door weighing 259 kg seems insanely heavy to me and hanging it needs to be done correctly.
If i followed the instructions to the letter my door would need to weigh 608kg and I don't think that's realistic for me.
The inner door is the exact same construction but half the depth , it comes in at 152.92 Kg , 92kg/m2. The interior wall constructions comes in at 41.7kg/m2 so this door well out performs the walls . Would i be better off with a FD60 fire door here with some mass added. From research on the internet i approximate FD60 door to be around 28kg/m2.
Just wondering if anyone had any thoughts or suggestions?
Current plan is
5mm rubber or tecsound sy100? sealing both door openings. Is 5mm to thick?
Outer door: 259.62 kg
18mm ply
100mm dry sand
18mm ply
18mm mdf (bank vault seal)
5 or 6 heavy duty ball bearing hinges
Outer door frame
50x200 frame
25 x 50 door stop 1
25 x 32 door stop 2
Inner Door: 152.92 kg
18mm ply
50mm dry sand
18mm ply
18mm mdf (bank vault seal)
4 or 5 heavy duty ball bearing hinges
Inner door frame
50x100 frame
25 x 50 door stop 1
25 x 32 door stop 2
There is a 50mm air between both frames and 150mm air gap between the doors when closed (this should allow enough space for door lock handles).
What's most important is that your MSM assembly of your walls and doors match (or slightly more for doors) this can either be achieved by increasing the mass of the doors or increasing the air gap between the doors. Have you used Gregwor's MSM TL calculator to estimate what you can expect to achieve with your wall and door assemblies?
My point is if your doors are thinner than your concrete block walls then the air gap between the inner and outer doors will be greater than the gap between the inner and outer walls, which means your TL may increase despite the lesser mass. You'll have to run it through the calculator to check.
Paul
Hi Paul, I did try Gregwor's MSM TL calculator but for some reason it didn't work for me in Office 10. I can't remember what the issue was as it's been a while but i'll give it another go . Thanks OHave you used Gregwor's MSM TL calculator to estimate what you can expect to achieve with your wall and door assemblies?
Hi Paul,
I just had a go at Gregwor's calculator again.
I've got a two leaf system,
Leaf 1:
Knauf Soundshield Plus 15mm
TecSound SY 100
Knauf Soundshield Plus 15mm
ProSound Reducto Clip
100x50 stud filled with Knauf Earthwool RS60
Leaf 2 is cavity wall.
100mm sand and cement block
100mm kingspan insulation
100mm sand and cement block
I could be doing this totally wrong but what confuses me about this is,
I fill in "Leaf 1 Sheathing" horizontally , it doesn't list the products i'm using and it doesn't list any Knauf RS60 or similar product.
The "leaf 2 sheathing" line doesn't have concrete block as an option so i have to leave it blank.
I fill in "Leaf 2 support material" as sand and cement brick 200mm.
My results give me a TL of Leaf 1 based on products i'm not using and no acoustic insulation rs60
I don't get a TL of Leaf 2 because it can't be filled in.
Either i'm doing something wrong or this calculator just wont work for my construction.
Here's my attempt to fill it in