Practice & Recording Space in Former London Warehouse

Plans and things, layout, style, where do I put my near-fields etc.

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JZN
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Practice & Recording Space in Former London Warehouse

Post by JZN »

Hi everyone- I've been lurking here on and off since around a decade ago, but finally, I've got my own space to soundproof, and I'd love your input.


Goals:

Most of my life, as a drummer, I've always had to make compromises - e-drums, shared rehearsal spaces, never having truly private practice space, to play or sing - but now, I'd like to do whatever is needed to turn this room into a space where I can play anytime, and have a few people join me. The primary goal is soundproofing- but if I can make this space sound great too while I'm at it, by, say, avoiding terrible ratios, keeping walls not parallel, appropriate acoustic treatment, that would be great, and I'd record in there too.

The unit is on the first floor (2nd floor for those in the U.S.), of what used to be an old warehouse or factory in London. I want to soundproof one of the two rooms of the unit.

There is at least one world-class recording studio close by, and I don't expect to compete- but if I can offer recording of single instruments as a service, or voiceovers / podcasts, that would be nice.

You may notice there's no provision for a separate control room- I intend to do basic recording and mixing from the large room using headphones, but if it ever came down to serious mixing, I'd need to do this elsewhere, or if the small room ends up sounding great, move in there with some monitors during post production.

If you're wondering about the larger room's purpose, it is photography and some filming, and I'll aim to hire it out as much as I can. If I can improve the attenuation of that room's walls to the corridor and neighbouring units, to allow occasional filming of a small acoustic set there, that would be great- but that's definitely for a separate post!

Bottom line is, I would like to achieve as much isolation, for a rock drumkit and amplified instruments (guitars, keys), producing, say, 120db, as about £6,000 will get me. My DIY skills are middling - I've never even framed a wall - so while the romanticism of "building my studio with my own hands" is appealing, and I'd love to learn, I think it will make more sense to pay someone with more experience to build it right the first time, and quickly- This is especially true for any local contractors the members of this forum can recommend for the job. This isn't a project I can afford to chip away at at my leisure for years to come, but something I need to get built ASAP, because leasing this space is expensive.

So, I'd like to arrive at a final design with your help, and then will likely need to hire people to do most of the construction.


The surroundings:

Seen from above, the unit has a wall on the left edge to the neighbouring unit (A). To the right, there are the bathrooms (B), to the top there is a corridor (C). Walls to A, B and C are rather thin and badly sealed, not quite flush to the ceiling. The bottom wall is an exterior wall, 350mm brick. There are units on the floor below, which used to be, and may in future remain, recording or rehearsal spaces. Outside the building, there is another commercial building to the East, about 2 metres away, without windows. To the South there are flats, at least 6m away, but fortunately those walls are also windowless. The roof is a flat plywood and felt roof.


The room:

It measures about 5.6m by 4.35m, and 3.35m high. Currently, there are solid wood floorboards on a 250mm concrete slab, a wood panelled ceiling, plastered walls, and two sets of recently installed, double-glazed, PVC-framed windows, about 2.3m wide and 2m high. Three of the walls are exterior walls, and the other wall abuts the rest of my unit and the common bathrooms. One corner is concrete up to the level of the wood flooring.


My plan for the room:
  1. Remove existing floorboards, pour concrete to raise and level floor, and to add mass and provide a solid base. I had a structural engineer visit this week, who said he would tell me how much more weight the floor could take, and I'm waiting on that still. By my reckoning, adding, say 5cm of concrete to the floor of this room would add about 2.8 tons.
  2. Add two layers of soundbloc plasterboard directly to ceiling.
  3. Prepare active ventilation, making a silencer for intake and output as described here. I'm expecting holes will need to be made in the exterior walls next to the existing windows.
  4. Drill hole through wall for power / data / audio cables
For the inner shell:
  1. Build the frame of walls and ceiling of inner room, with wood studs, bolted to the concrete below, creating a 250mm air gap to existing walls, and making, say, 2.7m high frames.
  2. Install OSB as floor, with machined wood flooring on top.
  3. Make MDF boxes for power sockets, power for lights, ethernet, XLR snake, as done for the snake in this post.
  4. Add windows made of single, thick, slightly angled panes as described here, but of course only one side of the diagram, and without any connecting fibreboard since the existing windows would be the outer windows. If the windows, were, say 1.2m wide and 1.5m high, at 15mm thick, this site prices each pane at £576, and their calculator says each would weigh 67.5kg.
  5. Install heavy inner door with window (something like the doors used in this thread would be great, would love to hear any UK recommendations)
  6. Fill space between studs with rockwool or equivalent
  7. Attach two layers of green-glued 15mm Gyproc SoundBloc directly to the wood stud frame, so without resilient channel, while installing the MDF boxes.
  8. Install second heavy door with window at the entryway, next to the sink.
  9. Seal the walls and ceiling with acoustic caulk.
  10. Acoustic treatment with bass traps, diffusers etc.
Attached, some diagrams of the space, aerial view of the building, and photos of the current space, but before the windows were replaced, plus a very basic diagram of the planned construction. Also, a photo from the South, showing what I suppose must have been a chimney, responsible for the chamfer in the room.


Some questions:
  1. Anything wrong with my plans? I've probably forgotten something.
  2. Is the angle between opposite walls big enough to prevent resonances? So, are the walls far enough from being parallel to make a difference, or might I just as well make them parallel, and replicate the room's chamfer, or whatever you'd call that corner in the top left? There is about 3.5° difference between opposing walls.
  3. I'm not on the ground floor, so I worry about transmission to the floor below, or the floor slab conducting flanking sound beyond the inner room. Of COURSE I'd like to avoid floating the slab I'd pour- but can I really avoid flanking to neighbouring units, and the floor below, just by thickening the floor with extra concrete, and using risers for drums and amps? The recording manual speaks highly of floating floors, even just timber, the "don't use floating floors" post, of course, does not. If the consensus is that this particular room could benefit from this, I'd love to hear rough estimates of how much you think this would add to the bill, and how much additional attenuation this could achieve. This monstrous thread has some pretty clear instructions, for a timber floating floor, and while I'd feel confident with making the required calculations, again it's my DIY skills that will limit me, and I'd need a contractor to actually execute this.
  4. What's the smartest way to add HVAC to both the soundproofed room and the larger room? I'd need fresh air from outside, and the capacity to heat and cool. This matter of HVAC is probably the least clear to me. Assuming I can share it with the large room somehow, I can justify an increase in budget. Maybe the silencers could go on top of the ceiling of the inner room, to not lose floor space?
  5. Does the size of the air gap between the inner and outer walls (250mm) strike the right balance?
  6. I'd like to avoid having to build soffits for lighting, and would like to use some flat LED panels instead, along walls and/or ceiling- is it safe to screw this into the plasterboard (avoiding studs), or will this compromise the attenuation? What about heavier things like a little mixing desk, or even PA speakers for vocals / keys?
  7. If you agree replacing with wooden floor with concrete is a good idea, could I get away with removing only the boards, leaving the battens, and pouring the concrete over them?
  8. Should I also add a layer of plasterboard directly on top of all existing brick walls to add more mass for the outer leaf?
  9. Is the £6k budget realistic, or how much more do you think I'll need to build this?

Other concerns

Having said all this, the structural engineer who visited said I really shouldn't really try designing this myself, and should instead hire an acoustician and other specialists, because they'll do a survey, set goals for attenuation, and if they're not met after they've built it, then they'll be liable to fix it, whereas if I do this all myself and mess up, I'd be stuck. His ballpark estimate for the consulting work and design for this room, so without building anything, was £5,000, using people he works with.

My concern, after reading plenty of horror stories, is the risk of hiring people who don't really know what they're doing, and create some awful resonant cavities, or don't strictly follow the mass-air-mass principle of soundproofing, or don't appreciate just how much mass it will take to counter a loud drum kit.

Considering my situation, do you think I'll get the best result for the money by co-designing it here with you, and hiring people to build it under my supervision, or does it make more sense to hand this whole project over to a local firm that does the whole thing?

Thank you for taking the time to read all of this.
gullfo
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Re: Practice & Recording Space in Former London Warehouse

Post by gullfo »

welcome!

couple of thoughts - why not float this room? instead of pouring a concrete floor on existing structure (which will be effective via mass law, but highly conductive due to contact with the structure to the neighbors below and likely vice versa), do some mass enhancement on the existing floor and using proper isolators, float the new room with the steel reinforced concrete and the new walls and ceiling sit on that.
Glenn
JZN
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Re: Practice & Recording Space in Former London Warehouse

Post by JZN »

Glenn, thanks so much for the speedy response!

My concerns for floating are the additional cost, finding someone with the skills to do it, the risk of getting it wrong, as well as the "don't use floating floors" post I referenced. Another reason is the strange concrete corner you can see in the bottom right of the overhead view of the room, which is at floor level, and which I guess would have to be ground down first, if I were to pour a new floating slab on top. Or, I do both- level the floor first, then add a floating slab on top. Is that what you meant by "mass enhancement of the existing floor"?

Having said this, I do like a challenge, and you sharing my fears about how conductive the concrete slab will be now makes me lean towards going with your suggestion despite my worries. Any guess how much this would add to the costs, and what kind of contractors are capable of doing this right?
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Re: Practice & Recording Space in Former London Warehouse

Post by gullfo »

technically, the slab aspect would be very similar in cost - it's a steel reinforced cement pour. so the main difference is the spring units or pads, and the concrete forms (plywood and some lumber) which will cause a shift in the price. of course all this (float or not) is dependent on the structural engineers assessment. my suspicion is those floors will not support the weight of any significant construction - your walls and ceiling will be several tons, all concentrated on the edges or slight insets. so you might need to add structural steel beams or equiv strength assemblies to be able to put 5 tons of isolation mass into that room.

so you'll want a plan B for that possibility.
Glenn
JZN
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Re: Practice & Recording Space in Former London Warehouse

Post by JZN »

OK, then I’ll keep my fingers tightly crossed he comes back with some good news- so, should I still pour concrete onto the existing floor to raise it to the current floor level, to not have to grind down that corner, and then, what weight would the floated slab need to have, ideally, to lower its resonance enough? With answers to these questions, I ought to be able to arrive at a pretty good estimate of total additional weight, and know whether the engineer’s report is a green light for plan A.

Thanks also for addressing the cost question, that’s great to know.

Aside from the floating floor, does everything else seem right then?
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Re: Practice & Recording Space in Former London Warehouse

Post by gullfo »

in general the design looks good. maybe spend the downtime waiting on the engineer to create the HVAC plan - temperature control, humidity control, outdoor ventilation (preferably using ERV or HRV), and filtering. this will likely be the most expensive part of the build and you do not want to wait to begin planning this as retrofitting (or dying in a sealed highly isolated room where no can hear you scream :twisted: ) will be even more expensive. i prefer forced air system since you can do all the functions in one system whereas a split AC/heat pump plus ventilation, etc will (imho) be more cost and work.
expect to do 6-8 air exchanges per hour and you'll want the final air velocity to be somewhere south of 300fpm, preferably 200fpm or less. if you're allowed to put the external AC/heat pump bits on the roof that would be handy. you should plan on somewhere in your space for the utility closet - which may also be a good place for an electrical sub-panel (future line noise filtering?) and if necessary any fire suppression systems etc. no sure if building in a commercial space requires all the heartache associated with commercial requirements even if it's a "personal" studio. some cities are more strict about that than others.
Glenn
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Re: Practice & Recording Space in Former London Warehouse

Post by DanDan »

I just skimmed through this so may have missed it. But I noticed what looks like a TnG ceiling. What is above that?
JZN
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Re: Practice & Recording Space in Former London Warehouse

Post by JZN »

Hi DanDan, thanks for having a look at this!

The property manager and the engineer said it was a flat roof, plywood with felt. Here's another section of the 360° photo, looking straight up, when I first viewed the space, so before that damp problem in the corner was fixed. You can also see a structural beam in the photo.

I do wonder how to attach two layers of Soundbloc (620kg) to this ceiling safely- is this why you were asking? maybe perpendicular bars can be attached to the beam somehow? What are your thoughts?
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Re: Practice & Recording Space in Former London Warehouse

Post by gullfo »

i would support a new inner ceiling on the new inner walls to decouple it from the existing ceiling. on the existing ceiling, ideally 2x 16mm type-x drywall should be enough mass based on the design, you might use a 12-16mm layer of plywood over the existing ceiling to strengthen it by further distributing the weight.
Glenn
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Re: Practice & Recording Space in Former London Warehouse

Post by DanDan »

You are welcome. I am asking because I see a potential weak spot. Glenn is the experienced builder here, so I am just trying to assist.
I do think you will need a resiliently isolated second ceiling. Rain on flat can be loud.
JZN
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Re: Practice & Recording Space in Former London Warehouse

Post by JZN »

Thanks both- just so I've addressed everything you've said recently:
maybe spend the downtime waiting on the engineer to create the HVAC plan - temperature control, humidity control, outdoor ventilation (preferably using ERV or HRV), and filtering. this will likely be the most expensive part of the build and you do not want to wait to begin planning this as retrofitting (or dying in a sealed highly isolated room where no can hear you scream :twisted: ) will be even more expensive
Yes, it would be a most embarrassing death. I'm already worried looking at doors that have locks, thinking it could be genuinely dangerous! Unfortunately, this country doesn't really believe in air conditioning yet, so my options will be more limited than in the States, but I'll call around this week to get some suggestions and quotes from local installers.
i prefer forced air system since you can do all the functions in one system whereas a split AC/heat pump plus ventilation, etc will (imho) be more cost and work.
That does sound neater, but I can't find any forced air systems that don't require a large indoor unit- so I think I might well have to go for a split system, plus separate ventilation, if that's the only way to keep everything outdoors. Still not entirely clear on how I could still combine the two, and more importantly, how I can run the A/C ducts and ventilation without creating a weak point for sound to escape.
you should plan on somewhere in your space for the utility closet - which may also be a good place for an electrical sub-panel (future line noise filtering?) and if necessary any fire suppression systems etc.
There's a fuse box in the main room but that's it for now- space is really at a premium, so anything to do with HVAC that I can put outside, I will, and I'd like to avoid needing a separate utility closet if at all possible.
I would support a new inner ceiling on the new inner walls to decouple it from the existing ceiling. on the existing ceiling, ideally 2x 16mm type-x drywall should be enough mass based on the design, you might use a 12-16mm layer of plywood over the existing ceiling to strengthen it by further distributing the weight.
I do think you will need a resiliently isolated second ceiling. Rain on flat can be loud.
Yes, I would put a ceiling on the new inner walls, as well as bulking up the existing ceiling, with 2x15mm Soundbloc each. I still worry though that the existing ceiling won't hold that additional weight, especially with more plywood sandwiched in between, but I'm probably missing something- how would you attach that plywood to the existing ceiling, and could it somehow be hung off the structural beam that runs through the room, instead of relying on the TnG wooden slats?

In other news, I've now got a sound meter that I'm going to use to establish a baseline in surrounding areas ASAP.

If anyone might be able to pick off a few more questions I asked in my first post, I'd be very grateful!
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Re: Practice & Recording Space in Former London Warehouse

Post by gullfo »

the ceiling has no joists/rafters? just T&G plus the upper roof waterproofing? you'll definitely find some mass limits there if so.

you could use concealed duct units which are like split units which connect to a duct :) and they're designed to be shallow so as to fit in ceilings... in this case, you might put it in the adjacent room near the ceiling to keep the noise away from the isolated space.
Glenn
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Re: Practice & Recording Space in Former London Warehouse

Post by DanDan »

Sorry I didn't mention this earlier, but here's a free Sound Level Meter which is uber capable.
It does Leq which is a dose of sound averaged over a period, say 5 minutes. Only very expensive hardware SLMs have Leq.
https://www.cdc.gov/niosh/topics/noise/app.html
If you do manage to find the beams to hang your new interior ceiling, I reckon decent spring hangers might do a better job than a second layer of plasterboard, GG, etc.

I found Mason UK very helpful...... https://mason-ind.com/ceiling-hangers/
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Re: Practice & Recording Space in Former London Warehouse

Post by gullfo »

the challenge is what your roof structure looks like... you could use the Mason Ind units (like Dan linked to) or similar units from Kinetics Noise. one consideration - you'll need isolation sway bracing to vertically stabilize the structure to the existing walls (which will be fairly easy since you'll be doing the whole mass enhancement on those as well).
Glenn
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Re: Practice & Recording Space in Former London Warehouse

Post by JZN »

Thanks both for your replies-

Glenn:

Yes, the ceiling must have some sort of joists or rafters mustn't it- I was just directly quoting the engineer and property manager, but maybe they took that part for granted. I'll just have to remove a piece of the ceiling to find out what's going on there.

I'll need to read up on those concealed duct units some more, and whether the same unit can also be used to control the temperature and fresh air in the large room, but yes, the area right above the door in the large room might be just the place for that. To be clear, I wouldn't terribly mind a mini split wall unit in the treated room, I just want to preserve as much floor space as I can.

You said I'd be doing the mass enhancement on the existing walls- so should I put a layer of plasterboard on the inside of the existing brick walls?

Dandan:

Thanks for the sound level meter and spring hanger tip- does the sound level meter work OK without an external microphone too? Their photos and the text mention it, but don't explicitly say it's required. As for the hangers, I looked back at some studio designs that I got from a London acoustician, which sadly never got built, and they recommended hangers from Mason Industries too, so it sounds like there's some consensus, which is nice! Is there a reason to use either double plasterboard OR hangers, can I not use both?

I see they also make some clever "jack-up" floating floor devices. Are they what I should be using for the concrete slab, if I'm allowed the weight? I'm getting the report by tomorrow evening.

Anyone:

Is there anything wrong with the plans, and the order of work I listed in the first post?

Does the size of the air gap between the inner and outer walls (250mm) strike the right balance?

Is it safe to screw lights into the plasterboard of the inner shell (avoiding studs), or will this compromise the attenuation? What about heavier things like a little mixing desk, or even PA speakers for vocals / keys?

Does anyone have a brilliant idea for the HVAC for these rooms, using external units?

Can anyone recommend London contractors who will be able to build this, pouring a floating concrete slab, hanging plasterboard on springs, installing the single heavy panes etc.?

How thick does the concrete slab need to be for the floating to succeed?

Thanks all! :thu:
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