Large Second Floor Garage Studio Project
Posted: Fri Feb 21, 2020 2:52 am
Hello there!
First a little about myself. I played in a band for years and have been a studio hobbyist for 25 years. I am not a working pro, but have made records in my old studio which I built from scratch in an existing carriage house. My previous build in the 00's, with the help of Rod's book and I think an early version of this group (??), was a full control room and live room within a room in an existing residential structure. For 10 years, we rehearsed and tracked in it with great success. I have read Rod's book cover to cover twice. I was a contractor for 10 years.
I am in the planning stages (downpayment paid, waiting for first draft plans) for building a new 28 x 36 three-car garage on my one acre lot which will house my studio on the second floor. (Yes, I understand the limitations this creates.) This will replace a 24x24 "barn" that I have been using as my studio for about a year. The current structure is 2x4 construction with fiberglass insulation. The walls are single layer drywall and the cathedral ceiling is loosely fitted, rough pine boards with 1/4" gaps that does little more than hold the insulation in place! It also has cheap thermal windows facing neighbors property. Needless to say I don't have much isolation today, but between good neighbor/wife relations and keeping any loud drum/bass tracking in daytime hours, I have been able to limp by. Now it is time to tear it down and build a new home for our cars and my studio.
Here's some detail on the new project including isolation goals, property, and the new structure:
Budget:
- I am assuming a minimum of another $75K on top of the basic structure, but don't want to chase a few extra dB at huge expense.
- My decision to be upstairs and include windows limits the amount of achievable isolation, so I could use advice on avoiding expenses that would be negated by the second floor location or other core issues in my plans.
Isolation Goals:
- 90% of usage is quiet overdubbing and rough mixes, 10% of time I track live drums. Kids have been taking drum lessons. (~115db measured)
- Old building is only giving me 25-30dB (C-weighted/fast) at exterior wall.
- Only concern is wife/neighbors outside the structure. I can work around noises outside. I have been making it work with this, so I don't need miracles. But it is too loud and would bother me if I were a neighbor.
- Noise going to the 1st floor garage portion is not an issue beyond what needs to happen to keep noise contained within overall structure.
- Understand second floor location of my new room is problematic, but that is a settled part of plan. Given that, I would like to "max out" isolation up to that limitation.
- I'm hoping I can get to an honest 40-45dB TL which I think that when combined with with my "no drums after 10pm rule", gets me there. Obviously more is better.
Property:
- Neighbors will be behind new structure and to one side of new structure. About 75ft from exterior walls to their walls.
- My house is about 30 ft from gable end of new structure.
- Structure will be 15ft from property line at minimum. Perhaps 10 ft farther in final plan.
- Town only restricts "excessive noise" as far as I can tell, so keeping the neighbors happy is really the goal.
New Structure:
- 28 x 36 wood frame garage. (see attached pictures of very similar structure)
- 2 x 6 walls, trussed roof/ceiling, engineered joist 2nd floor.
- Second floor single room studio. Floor has 28ft clear span on engineered joists. (Big old drum head!)
- There WILL be windows. Given 90% of time in studio is quiet work, I am not willing sacrifice natural light. I will spend money here as needed or build window plugs for louder situations.
- Stairway to downstairs garage which I will build out for isolation as needed.
Current thinking:
- I am waiting for FIRST DRAFT plans so I have time to change just about anything.
- I have deleted any windows and doors facing neighboring properties
- I have spec'd laminated glass inserts in Anderson windows. This get to a claimed STC34. I know this doesn't get me there and I understand STC doesn't mean anything for the low end which will be my problem. Have questions below on this.
- Have spec'd double 1/2" plywood sheathing on walls to add mass
- Have upgrade roof sheathing to from 1/2 to 3/4" to add mass
- Have spec'd double 3/4 for floor to add mass
- I am assuming double 5/8 drywall with green glue. Willing to go to clips and hat if the floor/window situation can keep up. Would like to avoid room within room given cost/timeline and my more modest isolation goals, but not out of the question. More questions below on that.
- Insulation will likely be flash and batt with 1-2" of spray foam and the rest fiberglass. Foam is for air sealing, fiberglass for damping. I know I am making a tradeoff with the spray foam, but seam caulking this entire structure is not practical. Also dealing with very strict local code on insulation.
- Heat/AC will be mini split with supplemental resistive baseboard or panel for super cold spells
- I am shopping for a HRV which will include baffles as needed
Some current open questions:
1. Given the second floor location, joist construction, and obvious flanking path to outside, what is my best case isolation scenario? Am I right in thinking that I should base how far I go on other isolation paths on this "max" possible outcome?
2. I know my insistence on windows is my other limiting factor, but here it seems like I can spend money to get to 40-45dB if necessary. My current thinking is laminated Andersen windows only facing away from neighbors. If needed on actual testing, I am willing to retrofit neoprene gasketed, 1/2" laminated inserts in each of the windows. I know this would make a triple leaf with Andersens, but I won't pass inspection without a thermal window to start. Thoughts?
3. I know low end noise is largely omni-directional, so is it silly for me to delete doors/windows facing the neighbors? Do I gain anything here? Part of me hopes that the laminated windows only facing away from neighbors could be enough...
4. Any thoughts on my external leaf layering? Not sure I can do more there.
5. The roof truss structure is an interesting challenge. Given what you see in pictures, do I still treat this as a two-leaf system and simply cram as much fiberglass in there as I can? It's a big air space, obviously.
6. Any thought on how to treat the inner floor leaf? I spec'd double 3/4" T&G plywood for now just to add mass, but I'm pretty lost here given the flanking path to outside. I don't have live load/dead load specs for the floor yet, but I am definitely not going to spec steel beams and pour a slab!
7. On the outer floor leaf (facing down to garage), what should I do here? Fiberglass and double drywall? Clips and hat? Because this is a big empty garage below, I am unsure how to treat this.
8. Similar to above, I am unsure how to treat the ground floor garage area in general. I am willing to do what is needed here, but the garage doors and windows are obviously weak spots. I will likely insulate and drywall at a minimum. Am I OK focusing on isolating the upper room and leaving it at that?
9. Finally, I know I mentioned I wanted to avoid room within a room. My thinking is that I can do less given my relatively modest isolation requirements. I was also assuming the second floor location and subsequent flanking paths would sacrifice much of the benefit of room within a room. Am I wrong? I could reconsider here.
Pictures of new structure (nearly identical to what I am building):
Thanks so much for listening. I'm grateful for any feedback/guidance/mockery you all can share.
Chris
First a little about myself. I played in a band for years and have been a studio hobbyist for 25 years. I am not a working pro, but have made records in my old studio which I built from scratch in an existing carriage house. My previous build in the 00's, with the help of Rod's book and I think an early version of this group (??), was a full control room and live room within a room in an existing residential structure. For 10 years, we rehearsed and tracked in it with great success. I have read Rod's book cover to cover twice. I was a contractor for 10 years.
I am in the planning stages (downpayment paid, waiting for first draft plans) for building a new 28 x 36 three-car garage on my one acre lot which will house my studio on the second floor. (Yes, I understand the limitations this creates.) This will replace a 24x24 "barn" that I have been using as my studio for about a year. The current structure is 2x4 construction with fiberglass insulation. The walls are single layer drywall and the cathedral ceiling is loosely fitted, rough pine boards with 1/4" gaps that does little more than hold the insulation in place! It also has cheap thermal windows facing neighbors property. Needless to say I don't have much isolation today, but between good neighbor/wife relations and keeping any loud drum/bass tracking in daytime hours, I have been able to limp by. Now it is time to tear it down and build a new home for our cars and my studio.
Here's some detail on the new project including isolation goals, property, and the new structure:
Budget:
- I am assuming a minimum of another $75K on top of the basic structure, but don't want to chase a few extra dB at huge expense.
- My decision to be upstairs and include windows limits the amount of achievable isolation, so I could use advice on avoiding expenses that would be negated by the second floor location or other core issues in my plans.
Isolation Goals:
- 90% of usage is quiet overdubbing and rough mixes, 10% of time I track live drums. Kids have been taking drum lessons. (~115db measured)
- Old building is only giving me 25-30dB (C-weighted/fast) at exterior wall.
- Only concern is wife/neighbors outside the structure. I can work around noises outside. I have been making it work with this, so I don't need miracles. But it is too loud and would bother me if I were a neighbor.
- Noise going to the 1st floor garage portion is not an issue beyond what needs to happen to keep noise contained within overall structure.
- Understand second floor location of my new room is problematic, but that is a settled part of plan. Given that, I would like to "max out" isolation up to that limitation.
- I'm hoping I can get to an honest 40-45dB TL which I think that when combined with with my "no drums after 10pm rule", gets me there. Obviously more is better.
Property:
- Neighbors will be behind new structure and to one side of new structure. About 75ft from exterior walls to their walls.
- My house is about 30 ft from gable end of new structure.
- Structure will be 15ft from property line at minimum. Perhaps 10 ft farther in final plan.
- Town only restricts "excessive noise" as far as I can tell, so keeping the neighbors happy is really the goal.
New Structure:
- 28 x 36 wood frame garage. (see attached pictures of very similar structure)
- 2 x 6 walls, trussed roof/ceiling, engineered joist 2nd floor.
- Second floor single room studio. Floor has 28ft clear span on engineered joists. (Big old drum head!)
- There WILL be windows. Given 90% of time in studio is quiet work, I am not willing sacrifice natural light. I will spend money here as needed or build window plugs for louder situations.
- Stairway to downstairs garage which I will build out for isolation as needed.
Current thinking:
- I am waiting for FIRST DRAFT plans so I have time to change just about anything.
- I have deleted any windows and doors facing neighboring properties
- I have spec'd laminated glass inserts in Anderson windows. This get to a claimed STC34. I know this doesn't get me there and I understand STC doesn't mean anything for the low end which will be my problem. Have questions below on this.
- Have spec'd double 1/2" plywood sheathing on walls to add mass
- Have upgrade roof sheathing to from 1/2 to 3/4" to add mass
- Have spec'd double 3/4 for floor to add mass
- I am assuming double 5/8 drywall with green glue. Willing to go to clips and hat if the floor/window situation can keep up. Would like to avoid room within room given cost/timeline and my more modest isolation goals, but not out of the question. More questions below on that.
- Insulation will likely be flash and batt with 1-2" of spray foam and the rest fiberglass. Foam is for air sealing, fiberglass for damping. I know I am making a tradeoff with the spray foam, but seam caulking this entire structure is not practical. Also dealing with very strict local code on insulation.
- Heat/AC will be mini split with supplemental resistive baseboard or panel for super cold spells
- I am shopping for a HRV which will include baffles as needed
Some current open questions:
1. Given the second floor location, joist construction, and obvious flanking path to outside, what is my best case isolation scenario? Am I right in thinking that I should base how far I go on other isolation paths on this "max" possible outcome?
2. I know my insistence on windows is my other limiting factor, but here it seems like I can spend money to get to 40-45dB if necessary. My current thinking is laminated Andersen windows only facing away from neighbors. If needed on actual testing, I am willing to retrofit neoprene gasketed, 1/2" laminated inserts in each of the windows. I know this would make a triple leaf with Andersens, but I won't pass inspection without a thermal window to start. Thoughts?
3. I know low end noise is largely omni-directional, so is it silly for me to delete doors/windows facing the neighbors? Do I gain anything here? Part of me hopes that the laminated windows only facing away from neighbors could be enough...
4. Any thoughts on my external leaf layering? Not sure I can do more there.
5. The roof truss structure is an interesting challenge. Given what you see in pictures, do I still treat this as a two-leaf system and simply cram as much fiberglass in there as I can? It's a big air space, obviously.
6. Any thought on how to treat the inner floor leaf? I spec'd double 3/4" T&G plywood for now just to add mass, but I'm pretty lost here given the flanking path to outside. I don't have live load/dead load specs for the floor yet, but I am definitely not going to spec steel beams and pour a slab!
7. On the outer floor leaf (facing down to garage), what should I do here? Fiberglass and double drywall? Clips and hat? Because this is a big empty garage below, I am unsure how to treat this.
8. Similar to above, I am unsure how to treat the ground floor garage area in general. I am willing to do what is needed here, but the garage doors and windows are obviously weak spots. I will likely insulate and drywall at a minimum. Am I OK focusing on isolating the upper room and leaving it at that?
9. Finally, I know I mentioned I wanted to avoid room within a room. My thinking is that I can do less given my relatively modest isolation requirements. I was also assuming the second floor location and subsequent flanking paths would sacrifice much of the benefit of room within a room. Am I wrong? I could reconsider here.
Pictures of new structure (nearly identical to what I am building):
Thanks so much for listening. I'm grateful for any feedback/guidance/mockery you all can share.
Chris