Garage / Quonset Warehouse Studio in California
Posted: Thu Mar 02, 2017 9:15 am
Hi all! Long time listener, first time caller
This forum has been super inspiring / intimidating / awesome as I've prepared to build my new studio!
I've recently bought a large quonset hut warehouse w/my wife in San Diego, CA. It's 3500 sq ft of quonset/hanger type structure, and an attached garage style structure that's 800 sq ft. I am a recording engineer and media composer for work, and my wife does photo/video work - this will factor in to how the space gets designed. I've had a couple studios before - the first was a DIY 4000 sq ft build, and the last one I had was a 6000 sq ft multi-room facility designed by Carl Yanchar at Yanchar Designs. Between those two experiences, I want to skew more towards the DIY approach - there's so much good information out there that I think it's reasonable to build a great spot without spending bazillions of dollars
Between Rod Gervais' book and this helpful forum, I'm confident that the design will be good! We have a lot of inherent challenges that come with the shape and construction of the existing building, but it was CHEAP and huge and within walking distance from home, so we went for it!
OVERVIEW :
Currently, we're just in the demolition and planning stage - I've been doing as much demo prep as possible while working through ideas for layout and order of work.
The plan for the place is a two-step one - first to build the back area (20' x 40', 11.5' height) into a control room/dead iso/storage for me to work in, and then to get the large hall area turned into a tracking room / video sound stage. I have a rough layout for the first step that I've come up with and feel pretty good about, but I'm open to improvements in the idea! I really like working in a one room setup, so I can hop from the computer to instruments easily and track as fast as possible. I would like to be able to track / rehearse at all hours, if it's possible. My usual volume is low, but when I track drums or guitars things can get loud of course.
NEIGHBORS :
We have an Auto Body / Paint shop on the north side of our building, several apartments across the alley east of us, and 3 residences to the south. The auto body shop is quiet, and I don't imagine that they'd be sensitive to noise. The apartments are between 40 and 70 feet from the closest walls of our building, and the residents there are used to a fair amount of neighborhood noise (we are kinda in the ghetto / our building used to be a church w/live music often). There's a loud parrot in one apartment, but I imagine if we're good enough to keep drums in that'll probably keep the squawking out! The residences to the south are the closest by far (approx 10 feet away from our outer walls) but we bought them as part of the warehouse purchase! Our tenants know that they're next to a music / art building, and will be accepting of noise on occasion. I can't find my SPL meter right now, but I'll update once I find it. Here's a site map that shows distances to the neighbors.
EXISTING CONSTRUCTION : The bulk of the building is quonset hut style - kinda like an aircraft hangar, with 2' wide corrugated steel pipes on top of 5' retaining walls, forming a tall (25' in center) curved shape. The large room is approx 40' wide by 58' deep, with a 12 foot deep loft on one side, and a 29' deep entrance foyer / upstairs office area on the other side. I know that this sort of rounded shape is not desirable acoustically, but the size of the room should allow me to build another leaf inside it that has some better geometry. Even now the room, untreated, sounds smooth and gorgeous - maybe the room size and shape of the metal pieces are smoothing out the sound nicely? The metal pieces are fairly thin (1/16"), and the roof is a spray-foam that's approx 6'-8' deep. There are two side doors in the main hall area. The floor is a single concrete slab. The back structure is an 800 sq foot rectangle (approx 40' x 20', with a ceiling height of 11.5') that I'm planning on building into my large control room, small dead room, and storage/sound lock/HVAC exchange room. The exterior walls are 1 layer of some soft composite type board, then stucco. The roof is wood planks, then a flat standard roof, then spray foam on top of that. Right now, there are multiple permeations in the back and side walls, for 4 abandoned doorways and some vents. The floor at the moment is dirt, and I'm planning on pouring an isolated slab. At the moment, there is no direct access to the back structure from the large hall - I'm planning on adding doors and windows between the two so that access and line of sight is good when tracking in both spaces.
WHAT I'M THINKING OF DOING / QUESTIONS :
After spending the last 5 months in the building, demolishing things and brainstorming, reading this forum, reading Rod's book, and reviewing the studio plans from my last Yanchar designed place, I'm feeling ready to put some ideas out there and see what you smart and awesome people think! I'm excited for feedback, constructive criticism, etc - not married to any one concept for the place!
What we want to accomplish is two-phase.
Phase one is to have 1 large control room / composing room (i engineer my own stuff for fun and work and love a one room vibe), with some isolation possibilities. Ideally, the room will have both both good acoustics for mixing and good/fun acoustics for tracking. I like the option of having a dead booth for doing drums / vox / whatever as well, and to be able to open the doors and record the larger room as well for some size/bombast. For this room, I'm thinking of filling the gaps between studs w/3 layers of 5/8" drywall, and doing the same w/the ceiling (as per Rod's book). I'm thinking of pouring an isolated slab with cable runs through PVC, and building a set of interior walls on the new slab. The new ceiling would be supported by the side walls - also as per Rod's book. I'd build a Gervais SuperDoor into the large hall from the control room, and maybe a slightly less robust door for the 2 doors that go through the soundlock/storage. I'm thinking of using a sliding glass door (or 2 in series) from the drum booth to the large hall. I think I'm weakest on HVAC concepts, but as far as I can understand, I should be able to use the storage room/sound lock as an exchange chamber for a wall mounted air conditioner. HERE'S AN UPDATED SKETCH - Switched the orientation of the control room to face the booth, and changed the doors/windows into the hall for better lines of site. Questions about phase 1 :
Room Size : I have interior dimensions of 38'9" D, 18'9" W, 11'6" H to play with, and I want to have -
***a large control / tracking room (full of obscene amounts guitars, synths, amps, percussion, pianos/keyboards etc), ideally with some life to it for fun tracking, but controlled enough to mix in (at least at the mix position)
***a small(ish) dead room for drums/vo/etc
***a small storage closet / sound lock / HVAC exchange chamber
i've attached a sketchup of my VERY AMATEUR attempt at choosing some sizes for the various rooms - I know that the walls are basically 2 dimensional in my model, but I haven't' figured out how to use sketchup well enough to draw double framed two leaf walls yet, ha! If my starting interior shell dimensions are those, what sizes would be smartest to do for these 3 rooms?
Room Height : If we pour the isolated floor slab to be the same height as the large hall floor, our height is 11'6" to the bottom of the joists, or 12'6" to the highest points between them. If we do the independently framed ceiling, it looks like our effective ceiling height would be 11'1". Alternatively, we could use ramps at the doorways to get to the hall's floor height, and make our slab a foot or so down from level - putting our height after the independently framed ceiling at approx 12'1". Would it be worth it to pour our slab a foot down from the live room to get that extra foot, or will 11'1" be enough to get happy? As far as I can tell, it's right on the edge of being too short to be ideal. It'd be easiest to have the slabs level, for wheeling things back and forth, but if it gets us a great improvement in acoustics in the heart of the studio, maybe we do the slab a foot down from level? The only added costs I can think of are the extra cost of making the ramps and an extra foot of wall - not too much $ I think. Thoughts?
Exterior Finish : My stucco guy is going to be patching up the holes in the outside walls, because there are 4 doorways we are filling in, as well as some vents. Should I be having him just try to match what's already there? Anything else I should be having him do to the exterior besides make it airtight?
Exterior walls and inner shell : My thought is to do a two leaf, double wall system on all the exterior walls (and ceiling), by filling all the existing joist bays with 3 layers of 5/8" drywall, caulking w/backing rod all around. Insulation would be added in all bays. Then on top of the new isolated slab, we'd build our interior shell from wood or steel studs, and cover the inside w/2 layers of 5/8" drywall. If the ceiling and walls are both done like that, will it be enough for us to get away with some loud stuff when neighbors are home? Wall into large hall area : Right now it's already framed w/2 separate walls, with 3 leaves remaining (I attached a picture to show what it's like). How should I approach this? This wall isn't going to the outside world, but I'd still like a good amount of isolation. This bit has me scratching my head. 2 existing framed walls already - they're not on isolated slabs, and I don't trust that they don't occasionally connect. At this point all I can see is what is in the photo I've attached. Doors : I'm thinking of using a combination of sliding glass doors and SuperDoors for the doors - In the past I've really enjoyed having sliders for ease of travel and line of sight. Should I plan on doubling them up, one in each wall? Seems like unless I do, all the double leaf goodness in the world won't help much, right?
Interior Walls : I'm not sure if I should do a single stud or double stud construction for the drum booth and storage closet rooms. I think there's enough space to do either, just curious if it'd be workable to keep these walls simple and mostly focused on controlling tracking ambience instead of extreme isolation.
Electrical : I'm thinking of getting into the room through the slab, and then doing my runs (both to outlets and light fixtures) exposed on the inside walls via conduit, to not puncture the shell.
Audio Wiring : again, thinking of using the PVC runs in the slab to get to panels on the walls.
Soffet mounted mains : should I consider? I've always used near fields, but with a room this size would having some soffeted speakers be smart?
HVAC : This is my weakest area of experience. I try to read about it and my head spins. Would it work to put a wall mounted AC unit in the storage closet, and have fans exchange air w/both the control room and dead booth?
Budget : Since this is what I do for money-making work, I'm amenable to spending well on it, but I definitely want to err on the side of thrift where possible. I'm thinking $35K - 65K for this first phase? Does that sound reasonable? Scope of work is : Slab, Reinforcing exterior walls, building interior walls, 2 sliding doors (if we double it up from the iso to main hall), one SuperDoor, and 2 Slightly-Super-Doors, Electrical, HVAC, Audio Wiring.
______________________________________________________________
Phase Two is to make the large hall into a large live tracking room / video and photo production room. In order to have any sort of flexibility with when/how loud we will be able to track in there, it's going to require a pretty monumental build (I'm thinking a massive room inside a room?) - that's why it's phase 2!
All I need to do "work" is the phase 1 stuff, so we can get through our first phase and then figure out what we want/need/can afford to do for step 2. Are there any key considerations I should have while doing phase 1 that will impact how we approach the second step?
ok! hope this wasn't tooooo long! I tried to be thorough
Best Regards and thanks for being you, smart n awesome peoples!
Rabbleroust
I've recently bought a large quonset hut warehouse w/my wife in San Diego, CA. It's 3500 sq ft of quonset/hanger type structure, and an attached garage style structure that's 800 sq ft. I am a recording engineer and media composer for work, and my wife does photo/video work - this will factor in to how the space gets designed. I've had a couple studios before - the first was a DIY 4000 sq ft build, and the last one I had was a 6000 sq ft multi-room facility designed by Carl Yanchar at Yanchar Designs. Between those two experiences, I want to skew more towards the DIY approach - there's so much good information out there that I think it's reasonable to build a great spot without spending bazillions of dollars
OVERVIEW :
Currently, we're just in the demolition and planning stage - I've been doing as much demo prep as possible while working through ideas for layout and order of work.
The plan for the place is a two-step one - first to build the back area (20' x 40', 11.5' height) into a control room/dead iso/storage for me to work in, and then to get the large hall area turned into a tracking room / video sound stage. I have a rough layout for the first step that I've come up with and feel pretty good about, but I'm open to improvements in the idea! I really like working in a one room setup, so I can hop from the computer to instruments easily and track as fast as possible. I would like to be able to track / rehearse at all hours, if it's possible. My usual volume is low, but when I track drums or guitars things can get loud of course.
NEIGHBORS :
We have an Auto Body / Paint shop on the north side of our building, several apartments across the alley east of us, and 3 residences to the south. The auto body shop is quiet, and I don't imagine that they'd be sensitive to noise. The apartments are between 40 and 70 feet from the closest walls of our building, and the residents there are used to a fair amount of neighborhood noise (we are kinda in the ghetto / our building used to be a church w/live music often). There's a loud parrot in one apartment, but I imagine if we're good enough to keep drums in that'll probably keep the squawking out! The residences to the south are the closest by far (approx 10 feet away from our outer walls) but we bought them as part of the warehouse purchase! Our tenants know that they're next to a music / art building, and will be accepting of noise on occasion. I can't find my SPL meter right now, but I'll update once I find it. Here's a site map that shows distances to the neighbors.
EXISTING CONSTRUCTION : The bulk of the building is quonset hut style - kinda like an aircraft hangar, with 2' wide corrugated steel pipes on top of 5' retaining walls, forming a tall (25' in center) curved shape. The large room is approx 40' wide by 58' deep, with a 12 foot deep loft on one side, and a 29' deep entrance foyer / upstairs office area on the other side. I know that this sort of rounded shape is not desirable acoustically, but the size of the room should allow me to build another leaf inside it that has some better geometry. Even now the room, untreated, sounds smooth and gorgeous - maybe the room size and shape of the metal pieces are smoothing out the sound nicely? The metal pieces are fairly thin (1/16"), and the roof is a spray-foam that's approx 6'-8' deep. There are two side doors in the main hall area. The floor is a single concrete slab. The back structure is an 800 sq foot rectangle (approx 40' x 20', with a ceiling height of 11.5') that I'm planning on building into my large control room, small dead room, and storage/sound lock/HVAC exchange room. The exterior walls are 1 layer of some soft composite type board, then stucco. The roof is wood planks, then a flat standard roof, then spray foam on top of that. Right now, there are multiple permeations in the back and side walls, for 4 abandoned doorways and some vents. The floor at the moment is dirt, and I'm planning on pouring an isolated slab. At the moment, there is no direct access to the back structure from the large hall - I'm planning on adding doors and windows between the two so that access and line of sight is good when tracking in both spaces.
WHAT I'M THINKING OF DOING / QUESTIONS :
After spending the last 5 months in the building, demolishing things and brainstorming, reading this forum, reading Rod's book, and reviewing the studio plans from my last Yanchar designed place, I'm feeling ready to put some ideas out there and see what you smart and awesome people think! I'm excited for feedback, constructive criticism, etc - not married to any one concept for the place!
What we want to accomplish is two-phase.
Phase one is to have 1 large control room / composing room (i engineer my own stuff for fun and work and love a one room vibe), with some isolation possibilities. Ideally, the room will have both both good acoustics for mixing and good/fun acoustics for tracking. I like the option of having a dead booth for doing drums / vox / whatever as well, and to be able to open the doors and record the larger room as well for some size/bombast. For this room, I'm thinking of filling the gaps between studs w/3 layers of 5/8" drywall, and doing the same w/the ceiling (as per Rod's book). I'm thinking of pouring an isolated slab with cable runs through PVC, and building a set of interior walls on the new slab. The new ceiling would be supported by the side walls - also as per Rod's book. I'd build a Gervais SuperDoor into the large hall from the control room, and maybe a slightly less robust door for the 2 doors that go through the soundlock/storage. I'm thinking of using a sliding glass door (or 2 in series) from the drum booth to the large hall. I think I'm weakest on HVAC concepts, but as far as I can understand, I should be able to use the storage room/sound lock as an exchange chamber for a wall mounted air conditioner. HERE'S AN UPDATED SKETCH - Switched the orientation of the control room to face the booth, and changed the doors/windows into the hall for better lines of site. Questions about phase 1 :
Room Size : I have interior dimensions of 38'9" D, 18'9" W, 11'6" H to play with, and I want to have -
***a large control / tracking room (full of obscene amounts guitars, synths, amps, percussion, pianos/keyboards etc), ideally with some life to it for fun tracking, but controlled enough to mix in (at least at the mix position)
***a small(ish) dead room for drums/vo/etc
***a small storage closet / sound lock / HVAC exchange chamber
i've attached a sketchup of my VERY AMATEUR attempt at choosing some sizes for the various rooms - I know that the walls are basically 2 dimensional in my model, but I haven't' figured out how to use sketchup well enough to draw double framed two leaf walls yet, ha! If my starting interior shell dimensions are those, what sizes would be smartest to do for these 3 rooms?
Room Height : If we pour the isolated floor slab to be the same height as the large hall floor, our height is 11'6" to the bottom of the joists, or 12'6" to the highest points between them. If we do the independently framed ceiling, it looks like our effective ceiling height would be 11'1". Alternatively, we could use ramps at the doorways to get to the hall's floor height, and make our slab a foot or so down from level - putting our height after the independently framed ceiling at approx 12'1". Would it be worth it to pour our slab a foot down from the live room to get that extra foot, or will 11'1" be enough to get happy? As far as I can tell, it's right on the edge of being too short to be ideal. It'd be easiest to have the slabs level, for wheeling things back and forth, but if it gets us a great improvement in acoustics in the heart of the studio, maybe we do the slab a foot down from level? The only added costs I can think of are the extra cost of making the ramps and an extra foot of wall - not too much $ I think. Thoughts?
Exterior Finish : My stucco guy is going to be patching up the holes in the outside walls, because there are 4 doorways we are filling in, as well as some vents. Should I be having him just try to match what's already there? Anything else I should be having him do to the exterior besides make it airtight?
Exterior walls and inner shell : My thought is to do a two leaf, double wall system on all the exterior walls (and ceiling), by filling all the existing joist bays with 3 layers of 5/8" drywall, caulking w/backing rod all around. Insulation would be added in all bays. Then on top of the new isolated slab, we'd build our interior shell from wood or steel studs, and cover the inside w/2 layers of 5/8" drywall. If the ceiling and walls are both done like that, will it be enough for us to get away with some loud stuff when neighbors are home? Wall into large hall area : Right now it's already framed w/2 separate walls, with 3 leaves remaining (I attached a picture to show what it's like). How should I approach this? This wall isn't going to the outside world, but I'd still like a good amount of isolation. This bit has me scratching my head. 2 existing framed walls already - they're not on isolated slabs, and I don't trust that they don't occasionally connect. At this point all I can see is what is in the photo I've attached. Doors : I'm thinking of using a combination of sliding glass doors and SuperDoors for the doors - In the past I've really enjoyed having sliders for ease of travel and line of sight. Should I plan on doubling them up, one in each wall? Seems like unless I do, all the double leaf goodness in the world won't help much, right?
Interior Walls : I'm not sure if I should do a single stud or double stud construction for the drum booth and storage closet rooms. I think there's enough space to do either, just curious if it'd be workable to keep these walls simple and mostly focused on controlling tracking ambience instead of extreme isolation.
Electrical : I'm thinking of getting into the room through the slab, and then doing my runs (both to outlets and light fixtures) exposed on the inside walls via conduit, to not puncture the shell.
Audio Wiring : again, thinking of using the PVC runs in the slab to get to panels on the walls.
Soffet mounted mains : should I consider? I've always used near fields, but with a room this size would having some soffeted speakers be smart?
HVAC : This is my weakest area of experience. I try to read about it and my head spins. Would it work to put a wall mounted AC unit in the storage closet, and have fans exchange air w/both the control room and dead booth?
Budget : Since this is what I do for money-making work, I'm amenable to spending well on it, but I definitely want to err on the side of thrift where possible. I'm thinking $35K - 65K for this first phase? Does that sound reasonable? Scope of work is : Slab, Reinforcing exterior walls, building interior walls, 2 sliding doors (if we double it up from the iso to main hall), one SuperDoor, and 2 Slightly-Super-Doors, Electrical, HVAC, Audio Wiring.
______________________________________________________________
Phase Two is to make the large hall into a large live tracking room / video and photo production room. In order to have any sort of flexibility with when/how loud we will be able to track in there, it's going to require a pretty monumental build (I'm thinking a massive room inside a room?) - that's why it's phase 2!
ok! hope this wasn't tooooo long! I tried to be thorough
Best Regards and thanks for being you, smart n awesome peoples!
Rabbleroust