Glad you did bump it, Craig! Your thread had fallen off my radar...
Max isolation required is to isolate a rock drum kit (110 db approx)
Ahh, but that's only one side of the equation: That says how loud you are, but you also need to know how quiet you have to be: That might be either a legal issue (local noise regulations) or a family/neighbor issue: how much can they stand before they call the cops on you, or throw rotten eggs at you! So you do need to figure out that number too, then subtract it from your 110 dB high: the result is your isolation goal.
• Metal Garage door has been removed and replace with 3 layers of 18mm OSB (outside wall only) filled with 100mm ROCKWOOL RWA45
Excellent! That should do the job nicely. Is that well sealed to the surrounding walls? All the gaps and cracks must be filled with either proper acoustic caulk or good quality non-hardening bathroom/kitchen caulk. You'd be surprised how important it is to seal everything air-tight: Even tiny cracks matter. If air can get through, then so can sound...
• Stud walls are now up and are 2 inches away from the brick walls and the new garage OSB door. These do not touch any of the walls or the new OSB garage door. Stud walls will be filled with 100mm Rockwool RWA45 and covered with 2 layers of 15mm plaster board (drywall) on the inside only
Perfect! One thing you could do to improve the structural integrity of the wall, is to replace the first layer of drywall with OSB or plywood: That makes the wall a lot stronger (especially in sheer), and also goves you the added benefit of having a good nailing surface all around the room for hanging your acoustic treatment later on: you no longer need to go hunting for the studs in order to hang something, since you'll have the wood right there, at all locations, just behind the drywall. So do the first layer as 18mm ply or OSB, then the second layer as drywall.
• The stud walls are connected to the ceiling joists as height restrictions prevents me from creating an independent ceiling (and cost to increase ceiling height is not an option)
Then you have a major problem: you have directly connected your inside leaf to your outside leaf, creating massive flanking paths and basically eliminating all the advantage you gained by building a separate frame in the first place. And if you don't put up a ceiling there, then you might as well not bother building the walls either!
I don't understand the comment about not having enough height to do a proper ceiling: in your original post you showed a ceiling hung on RC, so clearly you DO have the height. Why is it not possible to use the two common techniques for low joists? Is there a reason why you cannot do an ordinary inside-out ceiling, or alternatively interleave the new joists between the existing joists? In both cases, your new ceiling would end up at the same height as one hung from RC, and with the added advantage of being fully decoupled.
• 1 layer of 12mm plasterboard (drywall). I not sure the joists will support 2 layers of drywall with resilient bars?
12mm drywall is no use for isolation: It is too thin, too flexible, the mass is too low, and the resonant characteristics are too high. You need at least 15mm, and preferably something even thicker, if you can get it.
The only person who can tell you if you can hang anything at all from those joists, is a qualified structural engineer. There are many factors that go into determining how much weight a joist can handle, and you may or may not already be close to the live load limit, or the dead load limit, for that floor. A structural engineer can tell you, since he will go to your place, look at the structure, measure things, calculate things, and come up with valid answers. When it comes to structural issues, guessing is never an option. The few hundred dollars that the engineer will charge you is money very well spent: It's a lot cheaper than paying a doctor to pick a 2x6 beam out of your skull!
• 2 layers of 12mm plasterboard with green glue in-between the layers.
Once again, the 12mm is just too thin, but the GG is a great idea!
• 2 layers of 15mm OSB with green glue in-between the layers.
Yup, that's the best way to do it, but not as option 1, or 2, or 3. Rather, as option 4 (inside out ceiling attached only to the independent inner-leaf wall frames (which are no longer attached to the joists above: only to the new joists). Or as option 5: conventional ceiling but with the new joists interleaved between teh existing joists, and attached only to the independent inner-leaf wall frames (which are no longer attached to the joists above: only to the new joists).
1. Will my walls benefit a lot by adding green glue between the 2 layers of plasterboard (drywall)? Is the cost really worth it? Green glue on the walls will only be one tube per sheet of drywall not 2 tubes due to cost.
Yes your walls will benefit, provided that you decouple the new framing from the existing joists (if not, then there won't be any real benefit). Yes it is worth it, if you need high levels of isolation for low frequencies, such as drums, bass guitar, keyboards, low end of electric guitars, etc.
2. Do I need to put a vapour barrier over the rockwool before I add the 2 layers of plasterboard (drywall)?
Perhaps. Check your local building code to find out for sure, and also to find out where in the sequence it needs to go: always against the warmer wall.
3. OSB or Drywall for the ceiling? Is OSB structurally better?
Here to you could do one layer of OSB and one of drywall. Yes, OSB is much better structurally, plus you'd get that benefit of the nailing surface.
3. Which ceiling option is the best?
Probably number 5...

That's what I'd do, if that were my space. But if there's too much op there to be able to interleave, then option 4 would be my seconds choice.
4. If one layer of plasterboard on the ceiling for option 1 is not enough, do you think my joists and resilient bars/genie clips will support 2 layers?
See my comment above: only a qualified structural engineer can answer that.
5. Do you think my joists will support the 2 layers of drywall in option 2?
Ditto.
6. If the proposed ceiling plan is no good, can you recommend a different one, bearing in mind - The stud walls are connect to the ceiling joists as height restrictions (and cost to increase ceiling height is not an option) prevents me from creating an independent ceiling.
My recommendation would be to fix that problem that you have created, and disconnect the walls from the joists. Then build the new inner-leaf ceiling, either as option 4 or option 5, both of which will lead to the exact same final ceiling height.
The only other option is number 6: disconnect the framing from the joists, install sway braces to keep the walls both structurally sound and also decoupled, then hang the new ceiling as one of your 3 original options. That would also be your most expensive and most complicated option.
But do not: in ALL cases, the inner-leaf wall framing MUST be disconnected from the joists. Not doing that invalidates all of your isolation.
7. Does anyone know how I can calculate load bearing of the ceiling?
Yes: You pick up your local Yellow Pages directory, turn to the section on Structural Engineers, and hire one to do it for you:
Do not try to save a few bucks on structural issues! bight the bullet, and hire a qualified guy who knows what he is doing, to do it. This is not an area that you can afford to play around with. Your life depends on it, very literally. Having a few tons of joists and drywall come down on your head is not a laughing matter. Plus, your insurance is most likely invalidated if you don't get an engineer to sign off on it: if you do it yourself and something foes wrong, even if nobody is injured, your insurance company will NOT accept your claim for repairs, and might well choose to cancel the entire policy. And if some is injured (eg, a friend, client, etc.) then you will be 100% responsible for their medical costs, since your insurance won't pay for that either, plus for any damages or other issues that they decide to sue you for.
I'm not trying to scare you: just pointing out the facts. If you choose to be your own structural engineer, and are not qualified to do so, you are letting yourself in for some major issues down the line. It is far, far better so spend those few bucks, and make sure what you are doing is safe and legal.
8. I am able to add more ceiling joists if this is needed as I can attach them to the walls using ceiling joist hangers if this helps?
See above: That might be an option, but only a qualified engineer can tell you where / how many / what dimensions / how to attach them.
but the carpenter who did my stud walls does think the joists will easily hold 2 layers of plasterboard

Ask him if he is willing to put that in writing and sign it, accepting all legal and financial responsibility for whatever might happen in the future....
That's what an engineer does with his signature: He takes responsibility for that. So if something does ever go wrong, then it's on his head, not yours. And his wallet, too....
Really, seriously, it is false economy to try to save money on structural engineers. He'll charge you a few hundred bucks for the visit, yes, but that is pocket change compared to the liability you are automatically accepting yourself by NOT hiring him. And your peace of mind is worth that much anyway.
But do make the most of his fee! Prepare your list of ALL structural questions, and have your drawings and plans entirely ready, so you can pick his brains about everything related to structures. He will also know the local building code (he has to), to you can probably ask him some non.structural questions too...
I just want another option without having to call an engineer (if this is possible).
While it is
possible to build stuff without consulting an engineer, in my opinion, it is never, ever wise or recommendable to do so. There's just too much at stake.
- Stuart -