New Music Room in UK south

How thick should my walls be, should I float my floors (and if so, how), why is two leaf mass-air-mass design important, etc.

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Soundman2020
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Re: New Music Room in UK south

Post by Soundman2020 »

I was comparing plan C and D - a single 14kw system to 3 x 4kw systems - both indoor ducted systems with an external condenser and an indoor unit (or 3 indoor units) which sit in a mini machine room. I have already given up on plan A, the one with the mini splits, as it doesn’t make any sense. So comparing plan C and D …
Ahhhh! OK, I get it.

So you are comparing having a single large AHU in an external utility room, outside of the isolation shell for the studio, against having three smaller AHU's in the same utility room. In both cases, the air flow would be suitably ducted to and from the relative rooms.

The issue I see here is the "suitably ducted" thing: With a single AHU you only need one silencer box on the wall penetration into the isolated area: you can split the flow downstream, after that one single silencer. With three AHU's you'd need three separate silencer boxes, and three wall penetrations. that's three times as much expense, and three times as much potential failure points.

And that's just the supply side of things: you'd also need three additional silencer boxes on the three return ducts, and another three penetrations. That's a lot of silencer boxes! And a lot of wall penetrations! Six of each, instead of just two of each... Silencers are also very bog anyway: trying to fit in six of those beasts is going to be an issue...
There may be some drawbacks of plan D compared to plan B but I don’t know what they are?
Three times the cost in silencer boxes, three times as many wall penetrations, three times the work... Among others.
I want to be certain but it is difficult as I am not capable of making those calculations. I tried to understand all the the HVAC nitty gritty for some months but realise it is beyond me. I am just a musician!
It sounds like you should be thinking of hiring a studio designer to do the HVAC design for you. Not an HVAC designer: a studio designer. Here's a link to a sad case of a studio that let an HVAC designer do the job,. and look how they ended up... http://www.johnlsayers.com/phpBB2/viewt ... =2&t=20571
That is why I got a pro HVAC guy to calculate the requirements for the rooms and their occupancy. He has never seen homemade baffles like mine
Does he have studio experience? I'm wondering...
As far as sound isolation goes he doesn’t know anything
Then he's not the right guy t be doing your HVAC design for a studio! Sorry. He might be a great guy, and he might be really good at typical HVAC installations, but studios are very different.
To be honest it is not going well.
Sadly, that happens way too frequently with studios. It's a but more complex than many people realize, and especially people who should know better, such as HVAC installers.
Static pressure for the 3 x FDUM40VF units I am considering is 100PA.
That's not the static pressure that they produce: that's the maximum static pressure they can handle. Static pressure is basically like resistance to airflow. All of the duct-work, dampers, registers, silencers, and everything else in the path of air flow combines to create a certain amount of resistance to the movement of air. The fans in the AHU have to be able to overcome that, in order to move the air.

So if your static pressure is 200 Pa, and the static pressure capability of the AHU is only 100 Pa, then you have a problem: the fans will be running up against too much resistance. The air won't move correctly, the fans blades will not be working within their design specifications, the fan motors will overspeed, the whole thing will be noisy and inefficient, and it won't work. The AHU will be overloaded, and its life will be short and noisy. It's like using a car to pull a truck up a hill.

On the other hand, if your AHU can handle 100 Pa and the static pressure of your system is only 50 pa, then that's great. No problem. It's like using a truck to pull a car up the hill.

So you have to make sure that the static pressure of your system is low enough that the AHU can deal with it. 100 Pa static pressure is only medium. Depending on what static pressure your system has, you might need a unit that can handle a higher static pressure.
Max air flow is 10 m3/min
Are you sure that's enough for your place? What is the total room volume, in cubic meters? Multiply that by six, to get the number of room changes per hour that you need. Dived that by 60 to get the number of cubic meters per minute that you need.
maximum length communication is 30m.
I suppose that is the maximum distance between the AHU and the compressor? That's not really important for figuring the airflow, but it is important for locating the equipment: the AHU cannot be more than 30m away from the compressor, and that includes all the ups and downs, curves, bumps and deviations.
From this, knowing the duct size is 200mm, I calculate (quite possibly wrongly!) that the duct velocity will be at maximum 12.5 m/s,
200mm diameter duct = 310 cm2 cross sectional area, which is 0.03 m2. 10m3 per minute flowing through an area of 0.03 m2 is 333 m/min = 5.6 m/s. That is way, way too high. It needs to be no higher than 1.5 m/s, and preferably around 0.5m/s. If the air flow is any faster than that, it is very noisy.
although I suspect I will not be using the system at full power very often so it should be a lot less than this most of the time.
Right, but you need to calculate what the correct rate is! As I mentioned above: room volume x 6 = room changes per hour. Divide that by 60 to get the airflow rate you need.
The units have already been calculated as being right for the rooms based on the ventilation/cooling/heating requirements
It seems like they have not been calculated correctly....! :shock: :!: You cannot have speeds of nearly 6 m/s at the registers! That's about 20 km/hr! Try riding your bike at 20 km/hr, and listen to the wind noise as the air moves past your ears.... that's the noise that will be coming out of your registers....

So no, the calculations have not been done correctly for a studio. 6 m/s might be fine for an office, but not for a studio... Perhaps the heating /cooling capacity has been calculated, but clearly the air flow has not been.
how (or if) I should adjust the design of the baffles based on these figures?
Assuming that 10 m3/min is the correct flow rate for your room, you will need to increase the cross-sectional area of the registers by a factor of about 4, in order to get the flow velocity slow enough for a studio. However, that's a big assumption! 10 m3/min might be too much for your room, or it might not be enough. Do the math, and you'll know for sure.


- Stuart -
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

Hi Stuart, thanks for your reply.
Soundman2020 wrote: So you have to make sure that the static pressure of your system is low enough that the AHU can deal with it.
My maths is not up to the calculations, that is why I hired a pro to do the install/calcs. I am trusting that the unit my HVAC man is suggesting is able to handle the static pressure. He told me the units are designed to handle 100m of ducting so it should be fine with around 12-15m max.


From this, knowing the duct size is 200mm, I calculate (quite possibly wrongly!) that the duct velocity will be at maximum 12.5 m/s,…
Soundman2020 wrote: 200mm diameter duct = 310 cm2 cross sectional area, which is 0.03 m2. 10m3 per minute flowing through an area of 0.03 m2 is 333 m/min = 5.6 m/s. That is way, way too high. It needs to be no higher than 1.5 m/s, and preferably around 0.5m/s. If the air flow is any faster than that, it is very noisy.
Ha, I did say I was bad at the maths:-)


Max air flow is 10 m3/min..
Soundman2020 wrote: Are you sure that's enough for your place? What is the total room volume, in cubic meters? Multiply that by six, to get the number of room changes per hour that you need. Dived that by 60 to get the number of cubic meters per minute that you need.
My largest room is just about 100m3. so 6 changes an hour = 600m3 an hour = 10m3 a min.
Soundman2020 wrote: You cannot have speeds of nearly 6 m/s at the registers! That's about 20 km/hr! Try riding your bike at 20 km/hr, and listen to the wind noise as the air moves past your ears.... that's the noise that will be coming out of your registers....
6 m/s might be fine for an office, but not for a studio... Perhaps the heating /cooling capacity has been calculated, but clearly the air flow has not been.

Yes, that is exactly the situation - the problem is how to get the air speed lower as it enters the room. So (if my calcs are correct) I need 40cm diameter duct to get the air speed down to 1.5 m/s (cross sectional area of 0.1m2). The difficulty is that the a/c unit has 20cm fittings so at some point after this the duct size has to change from 20cm to 40cm. I am wondering where this should happen?
If it was to change to 40cm ducting at any point before the final silencer (before the main run has been made) then I would have to drop the ceiling by a further 20cm to allow enough space for the larger size duct and I am not keen to do that because the rooms are not as large as I would like anyway. But I suppose I can design the final silencer (on the inside leaf of the rooms) in such a way to allow a much larger hole into the room which should slow the air down as it enters (maybe even 0.3m2). Other than having 40cm ducting throughout almost from he units is there any other option?
Soundman2020 wrote: It sounds like you should be thinking of hiring a studio designer to do the HVAC design for you.
Yes that would be lovely, but what we want and what we can have are often not the same, unfortunately. If money were not seriously tight I wouldn’t be choosing to spend most of my time plasterboarding the ceiling when I would much rather be practicing some Bach;-)

cheers, David
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Re: New Music Room in UK south

Post by casaestudio »

So, Beeboss, how have you been with your project these past months?
All in all is all we all are. (All apologies, Nirvana)
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

Hi everyone, its been a long time since I posted any update so I thought I would put up a few pics to let you know how things are going along. Definitely things are going slower now all the builders have gone home and I am on my own doing all the work, taking longer than I expected, oh well...

I made some holes in the wall for a window and door ...

And made a heavy door and window ...
DSC01243 copy.jpg
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

then I plasterboarded the exterior ceiling, 3 layers of 12mm plasterboard ....
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

Then a whole lot of wood chopping and framing ...
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

Painted the outside, put some paths around, got some air units fitted...
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Re: New Music Room in UK south

Post by Beeboss »

Now I am into some heavy duty plaster boarding for the inside leaves ....
garethmetcalf
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Re: New Music Room in UK south

Post by garethmetcalf »

Looks good! What did you end up going with for the air - are those 200mm diameter ducts? The silencer in the ceiling looks big too, so I'm guessing so?

Cheers
Gareth
Derbyshire, England
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

garethmetcalf wrote:Looks good! What did you end up going with for the air - are those 200mm diameter ducts? The silencer in the ceiling looks big too, so I'm guessing so?
Actually I ended up having 2 x 200mm ducts for each silencer, that was what my contractor recommended. I figured extra ducts leads to slower air so that is all good. Glad I oversized the silencers though.
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Re: New Music Room in UK south

Post by Soundman2020 »

I figured extra ducts leads to slower air so that is all good.
:thu:
Glad I oversized the silencers though.
:thu:


- Stuart -
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

quick update --- plaster boarding finally finished, something like 270 sheets in total!!! Never again!
That is the last of the really big jobs, just 7 doors, 5 windows, piles of electrical stuff, acoustic stuff, audio stuff to do.
Here is a couple of photos...
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

Control room geometry …

After all my plasterboarding I am thinking about doing the control room soffitts next and I am wondering about the exact placement of the speakers. At the moment the control room is just a shell with all the walls finished (but without final door and windows). There is no acoustic treatment yet although as a rough plan I am imagining 8” rockwool all over the ceiling, a heavy duty cloud (maybe 2), and I haven’t decided on treatment for rear wall yet. But first I need to build the soffits…

I haven’t finally decided what monitors to get but I am quite tempted by Neumann KH310’s - it seams nobody has a bad word to say about them and they are only slightly above my max budget so I am proceeding with that assumption at the moment.
I notice in their instructions that it is suggested to mount them horizontally but am thinking that a vertical orientation may be better for a soffit mounted arrangement?

The main thing I would like to check is the geomety between the listening point and the speakers and the corners of the room.
I drew a sketch of my best guess which should be attached below…

I am not sure about what to do on the side walls. My initial feeling was to just put up some thick rockwool on both sides but then I was thinking that heavy angled refective panels with a gap at the top and bottom and filled behind with fluffy rockwool may be better - maybe they would reflect sound past the listening position and also help to stop the room sounding too dead - but it is a little hard to work out the angles! I have tried but not sure if I have suceeded in optimal positioning?

Inside dimensions of control room -
width - 319 cm
length - 410 cm
height - 280 cm

Starting point listening position at 38% which is 156cm from the front wall. Apex of speaker traingle 20cm beyond this at 176cm.
In the Neumann manual is says that speakers should be 175-200cm apart. I guess optimum speaker triangle is 60/60/60 but with my small room this means the speakers are less than 175cm apart (given a 38% listening point) so I thought increasing angle to 70 degrees was probably a better option which has resulted in the speakers being 186cm apart.
I am expecting to put them 10cm off the front wall, enough to get a bit of rockwool in between. Speaker height with the acoustic centre around 120cm (or a few cm more maybe).

Probably I have some of this a bit wrong so it would be great if anyone can point out my rookie errors before I attempt to start sawing wood.

All the best, David
Beeboss
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Re: New Music Room in UK south

Post by Beeboss »

Just noticed that a couple of measurements are off in my diagram, may have to redo it again. rats
Soundman2020
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Re: New Music Room in UK south

Post by Soundman2020 »

Just noticed that a couple of measurements are off in my diagram, may have to redo it again. rats
If you do it in SketchUp, instead of on paper, then it's a lot easier to fix things when you make mistakes like that...

Jus' sayin' .... :)


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