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Re: DIY flush mount speakers

Posted: Thu Apr 20, 2017 3:51 am
by Eric Best
I actually cut the baffles without screwing them up! I don't think I have ever done that before.
Front baffles cut.jpg

Re: DIY flush mount speakers

Posted: Thu Apr 20, 2017 4:45 am
by Soundman2020
Nice! It's going pretty fast, too. I'm dying to see how it turns out!


- Stuart -

Re: DIY flush mount speakers

Posted: Thu Apr 20, 2017 4:57 am
by Eric Best
I hope to be doing measurements on Sunday or Monday. Hopefully I can finish the assembly tonight, then fit them to the wall tomorrow. Then I have a very busy Friday and Saturday where I'm probably not going to get anything done.

Re: DIY flush mount speakers

Posted: Thu Apr 20, 2017 5:12 am
by Eric Best
Here is the box model. The speakers have a volume of 108L. The ports are tuned to 33HZ. Which is perfect for a 3" (inside diameter) piece of 7" of PVC pipe!
Box response.JPG

Re: DIY flush mount speakers

Posted: Sat Apr 22, 2017 4:15 am
by Eric Best
Nice to have something in those big holes!
Speakers in wall.jpg

Re: DIY flush mount speakers

Posted: Tue Apr 25, 2017 3:35 am
by Eric Best
20170423_200150.jpg

Re: DIY flush mount speakers

Posted: Tue Apr 25, 2017 9:13 am
by Eric Best
The measurement set up.
20170424_184321.jpg

Re: DIY flush mount speakers

Posted: Tue Apr 25, 2017 12:36 pm
by Eric Best
Pictures from measurements last night. Still have a bit of a learning curve. My mic seems to not be responding well above 9k. I don't think it should matter in the crossover design though.
IMG_0531.jpg
IMG_0532.jpg
Tweeter response
Tweeter resonse.JPG
Mid response
Mid response.JPG
Woofer response
Woofer response.JPG
The response graphs are made using both nearfield and farfield measurements and blended using Charlie Laub and Jeff Bagby's FRD Response Blender. You can download the program and a paper on the methodology used for these measurements here http://audio.claub.net/software/FRD_Ble ... ender.html

Re: DIY flush mount speakers

Posted: Tue Apr 25, 2017 2:19 pm
by Eric Best
crossover response.JPG
Here is the response graph for the crossover that I have designed. It is flat within 3db, but that jag at 200hz kind of bugs me, but it is in the measurement.

Re: DIY flush mount speakers

Posted: Thu Apr 27, 2017 2:15 pm
by Eric Best
I put together a crossover with parts that I had on hand. Some of them weren't exact (I used a 3uh inductor instead of a 3.7uh for example) I unwound some coils that I had for exact values and none of the capacitors were the exact value, but it made music and sounded pretty good! Here is a measurement of the speaker. My measurement microphone drops off severely above 10k.
Ful response of speaker.JPG
The layout of the crossover and the build of the crossover.
20170426_205843 (1).jpg
20170426_232718.jpg
The measurement system.
20170426_232729.jpg

Re: DIY flush mount speakers

Posted: Sat Apr 29, 2017 11:30 am
by Eric Best
Listening nirvana. I had no idea that these would sound this good!
20170428_203339.jpg

Re: DIY flush mount speakers

Posted: Sat Apr 29, 2017 12:19 pm
by Soundman2020
It looks fantastic, Eric! Congratulations! And I'm surprised at how fast you managed to put that all together, with such skill and craftsmanship! (Of course, I do understand all the weeks of work that went into the design first!)

Can't wait to see the final REW data, after all your tweaking is finished.

- Stuart -

Re: DIY flush mount speakers

Posted: Sat Apr 29, 2017 1:03 pm
by Eric Best
This is stereo from the mix position. I have never heard imaging like this before!
stereo from the mix position.png
Now I have to learn how to measure a room.

Re: DIY flush mount speakers

Posted: Sat Apr 29, 2017 1:06 pm
by Eric Best
Soundman2020 wrote:It looks fantastic, Eric! Congratulations! And I'm surprised at how fast you managed to put that all together

- Stuart -
Especially considering how long the studio has taken. :yahoo:

Re: DIY flush mount speakers

Posted: Sat Apr 29, 2017 2:00 pm
by Soundman2020
Now I have to learn how to measure a room.
AHhh! Now we are talking about one of my favorite subjects! :) If you are interested in doing it the way I normally do (using REW), then PM me, and I'll send you the instructions I normally give to my paying customers on how to do that.


- Stuart -