This is why I wanted to build the inner and outer leaves and have the silencer penetrate both like this (see image and please note changes). Seeing as this driveway is underground and not noisy 99% of the time, do you think that this could work?
You totally can. You just need to make sure that the box is isolated from at least one of the leaves entirely. Leave a small gap around the sleeve and fill it with backer rod and caulk. You could maybe over-build the silencer (with more baffles) to try and compensate for the lack of a box on each leaf.
You mean make each baffle a different size within the silencer so if there are 3 you can make the middle one a bit bigger and the 3rd one even bigger?
I just recently learned about this trick from Stuart. If he reads this post, maybe he would be willing to elaborate more for us. But as far as I understand it, the more impedance changes there are, the more insertion loss will be achieved. Note, each one will add more static pressure though! And to clarify, you wouldn't make each baffle a difference size, but you would make the path itself larger and smaller. I'm talking the cross sectional area of the air path here.
do you have a design that I can look at that is designed correctly or could you point me to one/several that will teach me?
Not handy, but Stuart posted one a few weeks ago showing his very smart design where he splits the inlet left and right into two paths, utilizing the space in a very smart way! When I have time, I can try and post one of my boxes for you.
What happens if it is?
How well do you breath through your nose if you plug one nostril? Same idea.
Why does having it the same size cause only one impedance change? I would have thought that you would have no impedance change by keeping the same size throughout.
If your box had the same cross sectional area as the inlet, then there would be no impedance change. The example I was referring to implied that the single impedance change occurs when the cross sectional area doubles. From the inlet of 50.27 sq inches to the inside of the box at 100.53 sq inches. Assuming your outlet and register path remains at 100.53 sq inches to maintain a large enough path which would allow an air velocity of less than 300 feet per minute, that only equals ONE cross sectional area change. That means only ONE impedance change.
Ok I understand but in this small blue diagram attached (which is what I wanted to do for my room) the outlet is very close to the silencer and indeed very close to the last "corner" within the silencer. So if I have understood you correctly, would this not work?
Your blue diagram has no measurements on it. It's impossible to say whether it would work or not. The only way to tell would be to design the box and look at the numbers to see if it works out. If it doesn't, tweak it until it does.
Hopefully that helps!
Greg